YFM450FAT - Yamaha Motor

1 1D1D9-100E12D1D9-100E1() YFM450 FAT(1D91) (1D92)CANADAA3 YFM450 FAT/YFM45 FATPA R T S C ATA L O G U E 2004 by Yamaha Motor Co., edition, July 2004 All rights reprinting or unauthorized usewithout the written permission ofYamaha Motor Co., expressly in A5 FOREWORDThis Parts Catalogue is related to the parts for the model(s) on the cover page. When you areordering replacement parts, please refer to this Parts Catalogue and quote both part numbersand part names Modifications or additions which have been made after the issue of the Parts Cataloguewill be announced in the Parts is advisable that you make the necessary corrections to the Parts Catalogue accordingto the Parts AbbreviationsThe following abbreviations are used in this Parts Catalogue.

2 UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No. (Applicable machine No.) O/S Over Size3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of thepart name as shown below. The numeral appearing to the right of each component part indicates the quantity ofparts for each assembly Applicable colours of graphics are represented in the REMARKS as shown Note that the illustrations for reference in finding parts numbers are not to be used forassembling.

3 When assembling, please use the applicable service The asterisk (*) before a reference number indicates modified items after the first A part with YMUS in the remarks column can be obtained from YMUS (USA) and notfrom Yamaha Motor CO.,LTD (JAPAN).ADDRESS: Yamaha Motor CORPORATION & ACCESSORY KATELLA AVENUECYPRESS, CALIFORNIA 90630 TY REMARKS2F5 83310 60 FRONT FLASHER LIGHT ASSY2115 83311 (6V 18W)1 PART TY REMARKS2N4 24110 00 X5 FUEL TANK 24240 , FUEL TANK1 FOR MXRPART TY REMARKSEW2 U5160 00 ENGINE HATCH COMP2 YMUS90601 168U7 BAND,HOSE1 YMUSA6 FOREWORD8.

4 Applicable Serial Serial Serial Applicable Colour Code (The (*) mark shows Model colour.)10. Quantity Column InformationAbbreviationColour NameColour CodeDPBSN(*)DARK PURPLISH BLUE SOLID N0891 PDG(*)PASTEL DEEP GREEN00K0 RTR(*)ROMANTIQUE ROUGE00 TRColumn Of Q ty MODEL LABEL(1) A label called Model Label is affixed in the location as indicated in (3) using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No.

5 Indi-cated on the Model Label affixed onto the product concerned.(2) Model Label Indication(3) Model Label Affixing Location(4) Colouring InformationModel CodeColouring Type CodeColour CodeColour NameAbbrevia-tion1D91A00 TRROMANTIQUE ROUGERTRB00K0 PASTEL DEEP GREENPDGG0891 DARK PURPLISH BLUE SOLID NDPBSN1D92A00 TRROMANTIQUE ROUGERTRB00K0 PASTEL DEEP GREENPDGG0891 DARK PURPLISH BLUE SOLID NDPBSN(5) Model Code Production Code Number of Model Listed in This Parts CatalogueModel CodeProduction Code (destination) CodeProduction Code (destination)

6 CONTENTSENGINECYLINDER HEAD .. B2 CYLINDER .. B4 CRANKSHAFT & PISTON .. B5 VALVE .. B6 CAMSHAFT & CHAIN .. B7 WATER PUMP .. B8 RADIATOR & HOSE .. B9 OIL PUMP .. B10 INTAKE .. B11 CARBURETOR .. B12 EXHAUST .. B14 CRANKCASE .. B15 CRANKCASE COVER 1 .. C3 STARTER .. C5 STARTER CLUTCH .. C6 CLUTCH .. C7 TRANSMISSION .. C9 MIDDLE DRIVE GEAR .. C11 SHIFT CAM & FORK .. C13 SHIFT SHAFT .. C14 CHASSISFRAME .. D2 FRONT FENDER .. D5 REAR FENDER .. D6 SIDE COVER .. D7 REAR ARM .. D8 DRIVE SHAFT .. D9 FRONT DIFFERENTIAL.

7 D12 REAR SUSPENSION .. D15 FRONT SUSPENSION & WHEEL .. E2 STEERING .. E3 FUEL TANK .. E4 SEAT .. E5 FRONT WHEEL .. E6 FRONT BRAKE CALIPER .. E9 REAR WHEEL .. E10 REAR BRAKE CALIPER .. E12 STEERING HANDLE & CABLE .. E13 FRONT MASTER CYLINDER .. E14 STAND & FOOTREST .. E15 REAR MASTER CYLINDER .. F2 GUARD .. F4 GENERATOR .. F5 STARTING Motor .. F6 METER .. F7 HEADLIGHT .. F8 TAILLIGHT .. F9 TAILLIGHT 2 .. F10 HANDLE SWITCH & LEVER .. F11 ELECTRICAL 1 .. F12 ELECTRICAL 2 .. F15 EMBLEM & LABEL 1.

8 G2 EMBLEM & LABEL 2 .. G3 INDEXNUMERICAL INDEX .. CYLINDER HEAD 11110 00 CYLINDER HEAD ASSY1123Y1 11133 , VALVE 122393440 , UNION11590430 , STUD2275GH 11181 00 GASKET, CYLINDER HEAD 111899530 14016 PIN, DOWEL22990430 14240 GASKET111090105 10421 BOLT, FLANGE221190105 10422 BOLT, FLANGE221290201 10128 WASHER, PLATE441391317 06140 BOLT22144WU 11185 00 COVER, CYLINDER HEAD SIDE 11115371 11167 01 PIPE, BREATHER 211164KB 11165 00 PLATE, BREATHER111795027 06012 BOLT, FLANGE221893211 06635O-RING111991317 06025 BOLT22205ND E1166 00 PIPE.

9 BREATHER 111(YMUS)2190467 14015 CLIP11222NL 11186 10 COVER, CYLINDER HEAD SIDE 2222393210 57634O-RING222491317 06020 BOLT44255GH 1111F 00 PLATE112697017 06012 BOLT222790215 06184 WASHER, CYLINDER HEAD 00333 PLUG, SPARK (NGK DR8EA) CYLINDER 11310 00 CYLINDER11293210 89447O-RING11390387 16547 COLLAR11493210 18322O-RING11599530 14016 PIN, DOWEL1165GH 11351 00 GASKET, CYLINDER11790153 06029 SCREW, HEXAGON11890430 CRANKSHAFT & PISTON 11400 00 CRANKSHAFT ASSY1125ND W1141 11135ND W1142 21145GH 11681 , CRANK 111593310 , PLATE2275GH 11651 , CONNECTING1185GH 11447 00 SEAL, CRANK22990280 05048 KEY, WOODRUFF111090201 10321 WASHER.

10 PLATE111190101 10568 BOLT111293210 16290O-RING111393306 30629 BEARING11145ND 11631 00 PISTON (STD)115ND 11636 00 PISTON ( O/S)11AP5ND 11638 00 PISTON ( O/S)11AP155ND 11603 00 PISTON RING SET (STD)115ND 11605 00 PISTON RING SET ( O/S)11AP5ND 11607 00 PISTON RING SET ( O/S)11AP163LD 11633 00 PIN, PISTON111793450 22027 CIRCLIP22185ND 11500 00 BALANCER ASSY111993306 30315 BEARING112093306 VALVE 12111 00 VALVE, INTAKE1125GH 12121 00 VALVE, EXHAUST1133Y1 12116 00 SEAT, VALVE SPRING22422U 12113 00 SPRING, VALVE INNER2251UY 12114 01 SPRING, VALVE OUTER226M01 12129 00 SEAL, VALVE STEM2273Y1 12117 01 RETAINER, VALVE SPRING2281J7 12118 00 COTTER, VALVE4493GD 12151 00 ARM, VALVE ROCKER22103Y1 12156 00 SHAFT, ROCKER 2221193210 09165O-RING221231G 12159 02 SCREW.