YFM450FAT - Yamaha Motor México

1 1D1D9-100E12D1D9-100E1() YFM450 FAT(1D91) (1D92)CANADAA3 YFM450 FAT/YFM45 FATPA R T S C ATA L O G U E 2004 by Yamaha Motor Co., edition, July 2004 All rights reprinting or unauthorized usewithout the written permission ofYamaha Motor Co., expressly in A5 FOREWORDThis Parts Catalogue is related to the parts for the model(s) on the cover page. When you areordering replacement parts, please refer to this Parts Catalogue and quote both part numbersand part names Modifications or additions which have been made after the issue of the Parts Cataloguewill be announced in the Parts is advisable that you make the necessary corrections to the Parts Catalogue accordingto the Parts AbbreviationsThe following abbreviations are used in this Parts Catalogue. UR Use specified parts number. UN Use as many as needed. AP Alternate Parts LM Locally Made (Parts need to be ordered locally) F# Frame No.

2 (Applicable machine No.) O/S Over Size3. The number of components for assembly Parts, which are to be supplied in an assembly, are listed with a dot (.) in front of thepart name as shown below. The numeral appearing to the right of each component part indicates the quantity ofparts for each assembly Applicable colours of graphics are represented in the REMARKS as shown Note that the illustrations for reference in finding parts numbers are not to be used forassembling. When assembling, please use the applicable service The asterisk (*) before a reference number indicates modified items after the first A part with YMUS in the remarks column can be obtained from YMUS (USA) and notfrom Yamaha Motor CO.,LTD (JAPAN).ADDRESS: Yamaha Motor CORPORATION & ACCESSORY KATELLA AVENUECYPRESS, CALIFORNIA 90630 TY REMARKS2F5 83310 60 FRONT FLASHER LIGHT ASSY2115 83311 (6V 18W)1 PART TY REMARKS2N4 24110 00 X5 FUEL TANK 24240 , FUEL TANK1 FOR MXRPART TY REMARKSEW2 U5160 00 ENGINE HATCH COMP2 YMUS90601 168U7 BAND,HOSE1 YMUSA6 FOREWORD8.

3 Applicable Serial Serial Serial Applicable Colour Code (The (*) mark shows Model colour.)10. Quantity Column InformationAbbreviationColour NameColour CodeDPBSN(*)DARK PURPLISH BLUE SOLID N0891 PDG(*)PASTEL DEEP GREEN00K0 RTR(*)ROMANTIQUE ROUGE00 TRColumn Of Q ty MODEL LABEL(1) A label called Model Label is affixed in the location as indicated in (3) using this parts catalogue, please be sure to cross reference the model code production code No. in the catalogue with the model code production code No. indi-cated on the Model Label affixed onto the product concerned.(2) Model Label Indication(3) Model Label Affixing Location(4) Colouring InformationModel CodeColouring Type CodeColour CodeColour NameAbbrevia-tion1D91A00 TRROMANTIQUE ROUGERTRB00K0 PASTEL DEEP GREENPDGG0891 DARK PURPLISH BLUE SOLID NDPBSN1D92A00 TRROMANTIQUE ROUGERTRB00K0 PASTEL DEEP GREENPDGG0891 DARK PURPLISH BLUE SOLID NDPBSN(5) Model Code Production Code Number of Model Listed in This Parts CatalogueModel CodeProduction Code (destination) CodeProduction Code (destination) CONTENTSENGINECYLINDER HEAD.

4 B2 cylinder .. B4 CRANKSHAFT & PISTON .. B5 VALVE .. B6 CAMSHAFT & CHAIN .. B7 WATER PUMP .. B8 RADIATOR & HOSE .. B9 OIL PUMP .. B10 INTAKE .. B11 CARBURETOR .. B12 EXHAUST .. B14 CRANKCASE .. B15 CRANKCASE COVER 1 .. C3 STARTER .. C5 STARTER CLUTCH .. C6 CLUTCH .. C7 TRANSMISSION .. C9 MIDDLE DRIVE GEAR .. C11 SHIFT CAM & FORK .. C13 SHIFT SHAFT .. C14 CHASSISFRAME .. D2 FRONT FENDER .. D5 REAR FENDER .. D6 SIDE COVER .. D7 REAR ARM .. D8 DRIVE SHAFT .. D9 FRONT DIFFERENTIAL .. D12 REAR SUSPENSION .. D15 FRONT SUSPENSION & WHEEL .. E2 STEERING .. E3 FUEL TANK .. E4 SEAT .. E5 FRONT WHEEL .. E6 FRONT BRAKE CALIPER .. E9 REAR WHEEL .. E10 REAR BRAKE CALIPER .. E12 STEERING HANDLE & CABLE .. E13 FRONT MASTER cylinder .. E14 STAND & FOOTREST .. E15 REAR MASTER cylinder .. F2 GUARD .. F4 GENERATOR .. F5 STARTING Motor .. F6 METER .. F7 HEADLIGHT .. F8 TAILLIGHT.

5 F9 TAILLIGHT 2 .. F10 HANDLE SWITCH & LEVER .. F11 ELECTRICAL 1 .. F12 ELECTRICAL 2 .. F15 EMBLEM & LABEL 1 .. G2 EMBLEM & LABEL 2 .. G3 INDEXNUMERICAL INDEX .. cylinder HEAD 11110 00 cylinder HEAD ASSY1123Y1 11133 , VALVE 122393440 , UNION11590430 , STUD2275GH 11181 00 GASKET, cylinder HEAD 111899530 14016 PIN, DOWEL22990430 14240 GASKET111090105 10421 BOLT, FLANGE221190105 10422 BOLT, FLANGE221290201 10128 WASHER, PLATE441391317 06140 BOLT22144WU 11185 00 COVER, cylinder HEAD SIDE 11115371 11167 01 PIPE, BREATHER 211164KB 11165 00 PLATE, BREATHER111795027 06012 BOLT, FLANGE221893211 06635O-RING111991317 06025 BOLT22205ND E1166 00 PIPE, BREATHER 111(YMUS)2190467 14015 CLIP11222NL 11186 10 COVER, cylinder HEAD SIDE 2222393210 57634O-RING222491317 06020 BOLT44255GH 1111F 00 PLATE112697017 06012 BOLT222790215 06184 WASHER, cylinder HEAD 00333 PLUG, SPARK (NGK DR8EA)

6 cylinder 11310 00 CYLINDER11293210 89447O-RING11390387 16547 COLLAR11493210 18322O-RING11599530 14016 PIN, DOWEL1165GH 11351 00 GASKET, CYLINDER11790153 06029 SCREW, HEXAGON11890430 CRANKSHAFT & PISTON 11400 00 CRANKSHAFT ASSY1125ND W1141 11135ND W1142 21145GH 11681 , CRANK 111593310 , PLATE2275GH 11651 , CONNECTING1185GH 11447 00 SEAL, CRANK22990280 05048 KEY, WOODRUFF111090201 10321 WASHER, PLATE111190101 10568 BOLT111293210 16290O-RING111393306 30629 BEARING11145ND 11631 00 PISTON (STD)115ND 11636 00 PISTON ( O/S)11AP5ND 11638 00 PISTON ( O/S)11AP155ND 11603 00 PISTON RING SET (STD)115ND 11605 00 PISTON RING SET ( O/S)11AP5ND 11607 00 PISTON RING SET ( O/S)11AP163LD 11633 00 PIN, PISTON111793450 22027 CIRCLIP22185ND 11500 00 BALANCER ASSY111993306 30315 BEARING112093306 VALVE 12111 00 VALVE, INTAKE1125GH 12121 00 VALVE, EXHAUST1133Y1 12116 00 SEAT, VALVE SPRING22422U 12113 00 SPRING, VALVE INNER2251UY 12114 01 SPRING, VALVE OUTER226M01 12129 00 SEAL, VALVE STEM2273Y1 12117 01 RETAINER, VALVE SPRING2281J7 12118 00 COTTER, VALVE4493GD 12151 00 ARM, VALVE ROCKER22103Y1 12156 00 SHAFT, ROCKER 2221193210 09165O-RING221231G 12159 02 SCREW, VALVE ADJUSTING221331G 12158 00 NUT, CAMSHAFT & CHAIN 12171 00 CAMSHAFT 11125GH 12176 10 SPROCKET, CAM CHAIN11393604 10011 PIN, DOWEL11490101 10303 BOLT11590201 10591 WASHER, PLATE1164KB 11145 00 PLATE, BREATHER 211793306 00438 BEARING11 NIHONSEIKO893306 00515 BEARING11994581 96116 CHAIN(DID SCR0409 SDH 116LE)

7 11105GH 12231 10 GUIDE, STOPPER 111115GH 12241 00 GUIDE, STOPPER 2111231G 12210 01 TENSIONER ASSY, CAM CHAIN111331G 12214 12222 12213 00 GASKET, TENSIONER CASE111695027 06025 BOLT, FLANGE221797027 06016 BOLT221892907 06600 WASHER, WATER PUMP 12420 01 WATER PUMP ASSY1125CG 12450 SHAFT ASSY1135GH 12421 , WATER PUMP11493306 (B6000)11593101 SEAL11611H 12438 , MECHANICAL11799009 12422 , HOUSING1195GH 12428 , HOUSING COVER 2111090105 , FLANGE221195027 , FLANGE111290430 (L300)111490467 33133O-RING111695027 06060 BOLT, FLANGE111795027 06050 BOLT, RADIATOR & HOSE 12446 00 JOINT11293210 33786O-RING11390110 06136 BOLT, HEXAGON SOCKET HEAD2245GH 12484 00 PIPE 411593210 18417O-RING11691317 06012 BOLT1175GH 12481 00 PIPE 111890450 32015 HOSE CLAMP ASSY2292TV 12411 00 THERMOSTAT11105GH 12413 00 COVER, THERMOSTAT111191317 06020 BOLT22125ND E240A 01 RADIATOR ASSY11(YMUS)135ND E2405 ASSY11(YMUS)145ND E2462 , RADIATOR11(YMUS)155ND E2675 , BLOWER HOLDING44(YMUS)165ND E2535 (YMUS)1790480 15235 GROMMET441895807 06020 BOLT, FLANGE221990209 06174 WASHER222090387 060A7 COLLAR22215ND E2482 00 PIPE 211(YMUS)225ND E2483 00 PIPE 311(YMUS)2390467 25800 CLIP44(YMUS)

8 OIL PUMP 13336 00 HOUSING, ROTOR1125GH 13314 00 SHAFT, PUMP1133Y1 13310 01 ROTOR ASSY 11141UY 13316 00 COVER, PUMP11593603 12030 PIN, DOWEL11693603 07073 PIN, DOWEL22798707 06020 SCREW, FLAT HEAD1183GD 13329 00 GASKET, PUMP COVER11999009 11400 CIRCLIP111090201 114P2 WASHER, PLATE ( )111198707 06030 SCREW, FLAT HEAD33122XK 13416 00 PIPE, OIL 1111351Y 13411 00 STRAINER, OIL111490501 18576 SPRING, COMPRESSION11154HC 15351 00 PLUG, DRAIN111693210 35520O-RING11175GH 13440 00 ELEMENT ASSY, OIL CLEANER111890401 20145 BOLT, UNION11195GH 13324 00 GEAR, PUMP DRIVE112090282 05013 KEY, STRAIGHT112190215 14205 WASHER, LOCK112290170 14284 NUT11235GH 13325 00 GEAR, PUMP DRIVEN112499009 11400 CIRCLIP11254KB 13161 01 PIPE, DELIVERY 1112690430 08119 GASKET442790401 08038 BOLT, INTAKE 13586 00 JOINT, CARBURETOR 111293210 44545O-RING11391317 08025 BOLT22490201 08085 WASHER, PLATE22590450 47001 HOSE CLAMP ASSY1165ND E4349 00 PIPE11(YMUS)724W 14193 00 PIPE11891A20 07010 TUBE, FLEXIBLE VINYL1195UH E4411 00 CASE, AIR CLEANER 111(YMUS)105UH E4458 00 GUIDE11(YMUS)115UH E4468 00 PLATE,ELEMENT FITTING11(YMUS)125UH E4451 10 ELEMENT, AIR CLEANER11(YMUS)

9 135UH E4412 00 CAP, CLEANER CASE 111(YMUS)145UH E4462 00 SEAL11(YMUS)155UH E4424 00 CLIP, CAP FITTING44(YMUS)165UH E4769 10 PIPE, DRAIN11(YMUS)175UH E4191 00 PLUG, DRAIN11(YMUS)185UH E4438 00 CLIP, DRAIN CLEANER11(YMUS)195ND E442F 00 PROTECTOR11(YMUS)205ND E4453 00 JOINT, AIR CLEANER 111(YMUS)215ND E4437 02 DUCT11(YMUS)2290460 58124 CLAMP, HOSE112390460 58124 CLAMP, HOSE112431A 14419 00 PIPE112590450 56006 HOSE CLAMP ASSY11261D9 2179T 00 PLATE, EPA 3(CALIFORNIA)1B12 FIG. 10 CARBURETOR E4101 00 CARBURETOR ASSY 111(YMUS)25ND 1490J SET1135DM 14933 , DIAPHRAGM1145GH 14940 ASSY1155DM 14112 , THROTTLE 11165GH 14918 14105 SCREW SET11 WHITE SPRING83H1 14962 14147 1423E , MAIN (# )11115GH 14261 14561 14186 , FLOAT11144SV 14107 VALVE SET11155DM 14561 14141 , MAIN11174KM 14216 14231 , MAIN (# 80)11194KB 14193 , PAN HEAD33215GH 1410A SET11223G2 14231 ,PILOT AIR(#70)11233FV 14191 , DRAIN11249850L , PAN HEAD33(YMUS)255FU E4147 (YMUS)2698507 , PAN HEAD1127522 14161 , CABLE ADJUSTING11B13 FIG.

10 10 CARBURETOR , PAN HEAD11291FN 14565 14985 14197 , PAN HEAD223392902 , SPRING223492907 14937 14142 , PILOT (# )11375ND 1490H SET 511385FU E4155 , CABLE11(YMUS)395GH 14103 SCREW SET11405GH 14918 14937 14956 14216 11 EXHAUST E4611 00 PIPE, EXHAUST 111(YMUS)25ND E4628 00 PROTECTOR, EXHAUST PIPE11(YMUS)39581P 06008 BOLT, FLANGE33(YMUS)45ND E477K 01 PLATE 111(YMUS)59581P 06016 BOLT, FLANGE22(YMUS)690179 08410 NUT2273GD 14613 00 GASKET, EXHAUST PIPE1185ND E4711 00 MUFFLER 111(YMUS)95ND E4752 00 PIPE, OUTLET11(YMUS)105ND E4719 00 BOLT, MUFFLER33(YMUS)115ND E4718 00 PROTECTOR, MUFFLER 111(YMUS)125ND E4788 00 BAND, SILENCER22(YMUS)135ND E4728 00 PROTECTOR, MUFFLER 211(YMUS)149581P 06008 BOLT, FLANGE33(YMUS)155ND E4715 00 BAND, MUFFLER11(YMUS)165ND E4777 00 BOLT22(YMUS)175ND E4759 00 WASHER22(YMUS)185ND E4714 00 GASKET, MUFFLER11(YMUS)1995827 10040 BOLT, FLANGE222090201 106E0 WASHER, PLATE22215ND E4737 00 DAMPER, MUFFLER22(YMUS)2290387 10636 COLLAR22B15 FIG.