your innovative solution partner - piasolar.com

1 BADETAIL ADETAIL your innovative solution partnerProduct CatalogueSolar Mounting HardwareTrusted with the installation of more than 1 million PV ADETAIL IntroductionPiA Solar has been trusted with the installation of over 460MW of ground mounted systems as of October 2016 and is currently growing to be one of the largest suppliers of rooftop structures and hardware, with more than 26 MW secured for 2016. PiA Solars success is based on the dedicated supply of quality products to the solar industry. PiA Solar s installation success is based on ZERO cOMPROMiSE tO SAfEty, teamwork and our iSO 9001:2008 quality principals. this product brochure introduces the full range of mounting hardware offered by PiA Solar, with in-house product development and a design team providing standard and non-standard solutions to suit a clients project budget. PiA Solar s product is designed and certified in accordance to SANS 9001:2008 CertifiedLevel 1 BBBEE Certificatevalid until June 2017 BADETAIL ADETAIL BADETAIL ADETAIL Index12345678910111213141616172118 - 20 1.

2 RoofToP MounTIngS KlipLock clamps craftLock clamps Brown Built clamps iBR clamps corrugated clamps tiled Roof Mounting Hardware Ballast Roof Mounting Hardware Anchoring solutions Purlins and Unistrut Module clamps thin film clamps terraced Mounting Hardware fasteners Safety Systems 2. STandaRd PRoduCTS3. gRound MounTed SolaR fIxed TIlTed STRuCTuReS Polycrystalline thin film Glass-Glass TRaCkeR STRuCTuReS tracker Starter Kit 4. CaRPoRT SolaR STRuCTuReS Single carport Structure Double carport StructurePage CoRRoSIon guIdelIneS Solar rooftop installation Guidelines on corrosion 22 - 2321 BADETAIL ADETAIL 1. klIPloCk ClaMPS1 TyPICal InSTallaTIon oPTIonSPuRlInPuRlInleSSTeRRaCedTRunkIng and HaRdwaRethe PiA Solar KlipLock clamp, provides a cost effective solu-tion for mounting solar structures and general hardware onto KlipLock Roof Sheeting.

3 For solar installations, the KlipLock Klamp is designed to suit both purlin and purlinless installations. the PiA clipLock clamp, clamps to the roof sheet using an M10 caphead which locks it to the other side of the roof sheet. the KlipLock clamp can be ordered for three different mounting op-tions. 1. M6 is suitable for purlinless installations. 2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purlin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvanised clamps are the only long term solutions for your roof and recommended by SAMcRA (South African Metal cladding and Roof Association).PuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)1200 mm3500 mmPiA PurlinUnistrutP1000/P2000clipLock clamp torque for M10= 3 NmMaterial: iSQ230 3mm thick materialcoating: HDG 55 mMounting SpecificationsVertical Pull off certified to 120 kg per clampRoof loading to be determined by project HAt PURLiN P2000 UNiStRUttOP HAt PURLiN P2000 UNiStRUtPURLiNLESSIMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt.

4 Refer to the sheet on corrosion for installation part Unistrut/Hardware top Hat Purlin/HardwareDescriptionDual M8 OptionsPurlinless for Module Nm13 Nm13 NmTyPICal InSTallaTIon CRafTloCk ClaMPSPuRlInPuRlInleSSTeRRaCedTRunkIng and HaRdwaRethe PiA Solar craftLock clamp provides a cost effective solu-tion for mounting solar structures and general hardware onto craftLock Roof Sheeting. for solar installations, the craftLock clamp is designed to suit both purlin and purlinless installations. the PiA craftLock clamp, clamps to the roof sheet using an M10 caphead which locks it to the other side of the roof sheet. the craftLock clamp can be ordered for three different mounting configurations. 1. M6 for purlinless installations. 2. M8 for trunk-ing and equipment installations. 3. Dual M8 for the PiA top Hat Purin installations. the clamp is designed to specifically protect the roof against crevice corrosion.

5 Also remember that galvan-ised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof Association).PuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)1200 mm3500 mmPiA PurlinUnistrutP1000/P2000 Roof loading to be determined by project HAt PURLiNP2000 UNiStRUttOP HAt PURLiNP2000 UNiStRUtPURLiNLESSIMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt. Refer to the sheet on corrosion for installation SpecificationscraftLock clamp torque for M10 = 3 NmMaterial: iSQ230 3mm thick materialPull off certified to 150 kg per clampcoating: HDG 55 mHDGPiA part Nm13 NmPiA125016 APurlinless for Module clamptop Hat Purlin/HardwarePiA125025 APiA125029AM8 Unistrut/Hardware 13 bRown buIlT ClaMPS3the PiA Solar Brown Built clamp, provides a cost effective solu-tion for mounting solar structures and general hardware onto Brown Built Roof Sheeting.

6 For solar installations, the Brown Built clamp is designed to suit both purlin and purlinless installa-tion. the PiA Brown Built clamp, clamps to the roof sheet using an M10 caphead which locks it to the other side of the roof sheet. the Brown Built clamp can be ordered for three different mounting options. 1. M6 is suitable for purlinless installations. 2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purlin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvan-ised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof Association).Roof loading to be determined by project InSTallaTIon oPTIonSPuRlInPuRlInleSSTeRRaCedTRunkIng and HaRdwaRePuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)1200 mm3500 mmPiA PurlinUnistrutP1000/P2000tOP HAt PURLiNP2000 UNiStRUttOP HAt PURLiNP2000 UNiStRUtPURLiNLESSIMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt.

7 Refer to the sheet on corrosion for installation SpecificationsBrown Built clamp bolt torque for M10= 3 NmMaterial: iSQ230 3mm thick materialcoating: HDG 55 mVertical Pull off certified to 120 kg per clampHDGPiA part Nm13 NmPurlinless for Module clamptop Hat Purlin/HardwareM8 Unistrut/Hardware PiA127002cPiA127003 BPiA127014B13 NmTyPICal InSTallaTIon IbR ClaMPSPuRlInPuRlInleSSTeRRaCedTRunkIng and HaRdwaRethe PiA Solar iBR clamps provides a cost effective solution for mounting solar structures and general hardware onto iBR Roof Sheeting. A iBR roof requires penetration of the roof to secure structures, as does corrugated sheeting. for solar installations, the iBR Mounting Hardware is designed to suit both purlin and purlinless installations. the PiA 4xM6 self tapping screw, screws the fitting to the sheet through the insulating HDPE rubber pro-vided.

8 The clamp comes with mounting options 1. M6 is suitable for purlinless installations. 2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purlin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvanised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof association).1200 mmRoof loading to be determined by project UNiStRUtIMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt. tOP HAt PURLiNP2000 UNiStRUtPURLiNLESSR efer to the sheet on corrosion for installation mmPia PurlintOP HAt PURLiNPuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)Note: Self tapping screws to be tightened until rubber is compressedMounting SpecificationsiBR Self Drilling ScrewMaterial: iSQ230 3mm thick materialPull off certified to 120 kg per clamp pointcoating: HDG 55 mHDGPiA part Nm13 NmPurlinless for Module clamptop Hat Purlin/HardwareM8 Unistrut/Hardware PiA110010 APiA110011 APiA110022A13 NmUnistrutP1000/P2000 TyPICal InSTallaTIon CoRRugaTed ClaMPS1200 mmRoof loading to be determined by project UNiStRUtIMPoRTanT: The quantity of clamps utilized must meet the requirement of the roof installation corrugated iron roof requires penetration of the roof to secure structures, as does iBR sheeting.

9 For solar installations he corrugated clamp is designed to suit both purlin/purlinless in-stallations. the PiA Solar corrugated clamp offers two mounting options, 1) which is mounted directly onto the roof purlin or 2) anywhere on the roof sheet using 4 x M6 self tapping caphead, therefore producing two solutions in one innovative clamp. the clamp is supplied with a sealing rubber. the clamp comes with mounting options 1. M6 is suitable for purlinless installations. 2. M8 is suitable for trunking and equipment installations. 3. Dual M8 is suitable for the PiA top Hat Purin installations. the clamp is designed to have a minimum contact surface to the roof to protect against crevice corrosion. Also remember that galvanised clamps are the only long term solutions for you roof and recommended by SAMcRA (South African Metal cladding and Roof Association).

10 The Clip is only tested for vertical uplift and suitable to use on roof installations of up to 25 Tilt. Refer to the sheet on corrosion for installation HAt PURLiNP2000 UNiStRUtPURLiNLESS3500 mmPia PurlintOP HAt PURLiNPuRlIn MounTIng lengTHS (Max dISTanCe beTween ClaMPS)Note: Self tapping screws to be tightened until rubber is compressedMounting Specificationscorrugated Roof clamp bolt hand finishedMaterial: iSQ230 3mm thick materialPull off certified to 120 kg per clamp pointcoating: HDG 55 mHDGPiA part Nm13 NmPurlinless for Module clamptop Hat Purlin/HardwareM8 Unistrut/Hardware PiA126003cPiA126001cPiA126014A13 NmTyPICal InSTallaTIon TIled Roof MounTIng HaRdwaRethe tiled roof bracket is designed for simple and fast installa-tion, yet provides a client with a secure and safe mounting sys-tem. the brackets are made of HDG steel to iSO 1461 minimal 55 mm.