ZAP SCREWLOK FX SERIES - For rebar mechanical splices ...

1 ZAP SCREWLOK FXDimensions & Data[inch-pound units]A+BXCACB+XSizes #3 - #11 Sizes #14 - #18 END VIEW(AFTER ASSEMBLY) rebar SIZEPRODUCT CODEFX SERIESCOUPLER WEIGHT (LB)LENGTH L (IN) A (IN) B (IN) C (IN) X (IN)NUMBERSCREWSPER BARAVERAGE SCREW TORQUE(FT-LB) WRENCH RATING(FT-LB) 1 1611 161 21 3 1 83 45 81 5 3 1615 1611 161 3 1 41 1 1613 162 1 1 41 5 161 1 167 82 1 3 41 5 81 1 41 1 162 5 1 81 11 161 7 161 1 82 3 1 21 13 161 1 21 1 42 15 1 82 5 161 3 41 1 23 3 1 22 1 22 1 41 13 164 3 821 ZAP SCREWLOK FX SERIESREBAR SIZEPRODUCT CODEFX TRANSITIONCOUPLER WEIGHT (LB)LENGTH L (IN) A (IN) B (IN) C (IN) X (IN)NUMBERSCREWSPER BARAVERAGE SCREW TORQUE(FT-LB) WRENCH RATING(FT-LB)5/405 1 83 45 81 5 83602506/406 3 1615 1611 161 3 446/506/05 ZFXA7/507 1 41 1 1613 162 1 1641055007/607/06 ZFXA8/508 1 81 5 161 1 87 82 1 458/608/06 ZFXA8/708/07 ZFXA9/609 15 9 161 5 81 1 41 1 162 5 852157509/709/07 ZFXA9/809/08 ZFXA10/710 17 15 161 11 161 7 161 1 82 3 4610/810/08 ZFXA10/910/09 ZFXA11/711 17 15 161 13 161 1 21 1 42 13 16611/811/08 ZFXA11/911/09 ZFXA11/1011 20 5 161 13 161 1 21 1 42 13 167 ZAP SCREWLOK FX TRANSITIONZAP SCREWLOK FX TRANSITIONS PURPOSE For butt-splicing bars of different sizes, such as 11-to-10, 11-to-9 and so on.

2 APPLICATIONS Columns, Walls, Piers, Caissons, Parking Garages, High Rise Buildings usually vertical bars. SIMPLE DESIGN One piece device with converging sides for wedging of different bar sizes Made from seamless shaped tubing with no welds Includes center stop. STRENGTH Capable of developing 125% x specifi ed yield strength of smaller bars, ASTM A615, A706, A1035 Grades 75, 80 & 100. CONVENIENCE Field installed No specialized installation equipment No special bar end preparation or thread cutting Easy visual SCREWLOK FX SERIESSHEAR SCREW AND WEDGE mechanical SPLICECOUPLING SLEEVE FOR GRADE 100 REINFORCING BARS HIGH STRENGTH SPLICE Develops in tension or compression, as required, at least y of the bar, ASTM A1035 Grade 100. COMMERCIAL APPLICATIONS For Structural Concrete product is used in columns, beams, walls, mats, tanks, condominiums.

3 SUPERIOR TO TENSION LAP splices Strength is independent of surrounding concrete and cover. Takes up less space than rebar lap. NEW CONSTRUCTION or RENOVATION / REPAIR Suited for butt-splicing bars. FOR HIGH STRENGTH REINFORCING BAR ASTM A615, A706, A1035 and equal de-formed bars capable of exceeding 125% x specifi ed yield, y, Grades 75, 80 & 100. CONVENIENCE Field installed No specialized installation equipment No special bar end preparation or thread cutting Easy visual inspection. For bars #4 #18 ( 57 mm).When making splices between fixed points, a coupler sleeve without a center stop can be slipped entirely onto one bar and subsequently repositioned over the two bar ends being spliced. ZAP FX mechanical splices are available for reinforcing bar sizes No. 4 through 18 ( 13 through 57 mm) per BPI s Dimensions and Data charts.

4 Transition splices are used to connect rebars of different sizes.. Field splicing of reinforcing bars by the Zap SCREWLOK FX method is most popular because of the systems simplicity, cost effectiveness and adaptability. Instructions provided with splices explain step-by-step installation and safety BarSplice Products, Inc., 4900 Webster Street, Dayton OH 45414, USA Tel: (937) 275-8700 Fax: (937) 275-9566 E-mail: 2012, Barsplice Products, Inc., BPI . All rights the information contained in t his document is believed to b e accurate at t he time of publication, B PI r eserves the r ight to m ake changes, design m odifications, corrections and other revisions as it sees fit, without notice. All products described herein are supplied in accordance with BPI s standard Terms and Conditions of Sale. This document is of a promotional nature only.

5 Aspects of structural design, evaluation of product fitness for use, suitability or similar attributes are the responsibility of others. NOTE: The Zap SCREWLOK FX is a strength-based SERIES of mechanical splice. The coupler bodies are made from plain carbon steel for functionality and special corrosion resistance is required, consider encapsulating the splice with a heat shrink SCREWLOK FX SERIES by BarSplice Products, Inc., Dayton OH BAR-TO-BARmechanical butt splice .By Name:By Generic Description:** Include bar size(s), bar type and grade. Include statement: Parts shall be manufactured to the quality requirements of ISO 9001. During mechanical splice assembly, as screws are tightened, they embed themselves into the rebar surface and then the heads twist off at a prescribed tightening torque. Force from the screws causes rebar deformations to interlock within the coupler wedge.

6 The DUAL mechanical action, results in a full positive connection for transferring tension or compression forces from bar-to-bar. Screws can be tightened using suitable impact wrenches. Linear alignment is preserved across the splice by using reinforcing bars with straight ends and securing the continuation bar in the desired position at the time of Row#4 - #11 BEFOREANDAFTERASSEMBLYD ouble Row#14 - #18 BEFOREANDAFTERASSEMBLYZAP SCREWLOK FXMechanical splices for High Strength Reinforcing BarsZAP SCREWLOK FX mechanical splices are high-strength based devices compatible with reinforcing bars that comply with ASTM A615, A706 & A1035 or equal and consist of smooth, shaped, steel sleeves with converging sides. A SERIES of cone-pointed hex-head screws with specially hardened tips are arranged along the longitudinal axes in one or two rows. Reinforcing bars are inserted from each end to a center stop.

7 No special bar-end preparation is required, so ends can be sheared, sawed, or fl SCREWLOK FX mechanical splices are suitable for new construction and fi eld repair applications when the rebar specifi caton calls for Higer Strength Grade 75, Grade 80 or Grade 100. ZAP SCREWLOK FX is a positive tension and compression mechanical splice system whose strength is independent of the concrete which surrounds it, thereby providing true structural continuity. Applications include heavy construction, fi eld splicing of column steel, beam reinforce-ment, concrete piles and deck steel. The system is used for rehab projects, retrofi t, strengthening, and up-grading concrete elements. Other uses may include extending deck steel to widen bridges, highway patch and repair projects and splicing of bars across closure pours. Benefi ts to using ZAP SCREWLOK FX include positive mechanical splicing, easy visual inspection, no specialized equipment, minimal clearance requirements and positive center- stop.

8 ZAP SCREWLOK FX is ideal in remote areas and tight access areas; it is suitable for new construction, repair or retrofi t and compatible with sheared, fl ame-cut or saw-cut bars.** HOW TO SPECIFY ZAP SCREWLOK FX SPLICESM echanical butt splices shall be the tension-compression shear screw and wedge coupling sleeve type, with smooth converging sides and cone-pointed hex-head screws, to develop a strength in the bar equal to 125% x specifi ed yield, Grades 75, 80 or E 10/19/2017ments and positive center- stop. ZAP SCREWLOK FX is ideal in remote areas and tight access areas; it is suitable fo r or retrofi t andcompampatibtible le witwith sheared, fl ame-cut or saw-cut SSSSSSSPPPPPEEECCCIIFFFYYYY ZAP SCREWLLOOKKKKK KKK FFFXXX SSSPPLLLLIICCCCCEEEEEEEEESSSSSSSSSSSSSS