ZF 6HP26 / 6HP28

1 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts Catalog6HP26 6HP28 Warranty InformationDisclaimerCopyrightAll warranty and/or non-warranty returns must be ByThe specifications and information shown in this catalog have been compiled from accepted and reliable sources and is believed to be accurate at the time of publication. While ZF Services believes this information is correct, no guarantee or warranty is made as to the accuracy of the information and ZF Services cannot and does not accept or assume any responsibilities for errors, omissions, or consequential harm or damages. Replacement parts should not be used when they do not appear to fit. ZF Services disclaims all liability and responsibility for any harm resulting from any such in USA - Copyright 2008 ZF ServicesNo part of this publication may be reproduced, stored in a retrieval system, or transmitted, in any form or by any means, electronic, mechanical, photocopying, recording, or otherwise, without prior written permission of ZF coverage for ZF passenger car transmission spare parts and kits covers the first 12 months after installation in the vehicle, or 24 months after purchase from ZF of the product is limited to replacement or repair, if found to be defective in ZF material or workmanship and specifically does not cover removal, reinstallation.

2 Or any costs incidental to the repair of the vehicle or any kind of consequential 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogTable of Contents 6HP26 / 6HP28 Technical InformationTorque, Gear Ratio & Weight_____2 Oil Capacity_____26HP26 / 6HP28 Lubricants_____26HP26 / 6HP28 Technical Literature_____26HP26 / 6HP28 General Transmission Oil Filling Procedure_____3 - 7 How To Use This Catalog_____8 Type Plate Information_____96HP26 1068 010 XXX / 6HP28 1068 040 XXXS pare PartsGearbox Housing Group_____10 Torque Converter Group_____11 Oil Supply Group_____12 Front Planetary Group_____13 Rear Planetary Group_____14 Coupling A Group_____15 Coupling B Group_____16 Coupling C Group_____17 Coupling D Group_____18 Coupling E Group_____19 Output Group_____20 Filter Group_____21 Mechatronic Group_____22 Gear Shift System E-Shift Group_____23 Gear Shift System M-Shift Group_____24 Parking Lock Group_____25 Selective

3 Shims, Snap Rings, Steel Plate & Kits ContentSelective Shims_____26 Selective Snap Rings_____27 - 28 Selective Steel Plate_____29 Kits Content_____30 - 35 All Rights ReservedFor a distributor in your area call ZF at 1-800-451-2595 or visit our website at Reference Only 2008 ZF Services - 1 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogTechnical InformationTorque, Gear Ratio & WeightInput Torque1 Gear2 Gear3 Gear4 Gear5 Gear6 GearRevGearDriveWeight (incl. oil)326 ftlbs to 444 ftlbs (model specific) ~196 liters (10 Quarts) + liter ( Quarts) for cooling system6HP26 / 6HP28 LubricantsNote: ZF recommends the use of LifeGuardFluid 6 for optimal / 6HP28 Technical LiteratureLanguageEnglishEnglishEnglishD escription6HP26 / 6HP28 REPAIR MANUAL (CD)S671 090 2521068 766 704 ZF part #Oil GradeAmount1 Liter BottleZF LifeGuardFluid 6S671 090 255ZF LifeGuardFluid 6ZF LifeGuardFluid 66HP26 / 6HP28 FUNCTIONAL DESCRIPTION - AUDI (CD) 6HP26 / 6HP28 FUNCTIONAL DESCRIPTION - BMW (CD)

4 S671 090 2531068 766 702 1068 766 701 20 Liter Canister209 Liter DrumZF part #All Rights ReservedFor a distributor in your area call ZF at 1-800-451-2595 or visit our website at Reference Only 2008 ZF Services - 2 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts Catalog6HP26 / 6HP28 General Transmission Oil Filling Procedure- Car must stand level on the The driven wheels or the _transmission output must be _at a standstill for at least two _minutes before checking the _oil level. Apply the Move selector lever to EGS must not be in _emergency Switch the main consumers, _for instance the air _conditioning, either on or off _according to the car _manufactuerer's if leaks are suspectedProcedure after repair, exchange of control unit or similarAlways note correct oil grade.

5 See page 2TE ML 11 Adding oil to 6HP26 / 6HP28 automatic transmission - general - up to overflow at 40 CPlace car horizontally on hoist Switch off the hoist and apply the handbrakeConnect the tester in order to read off the transmission oil temperature and engine speedStart the engineSelect gears with engine running, at idle speedCarry out the repair workPlace car horizontally on hoist Switch off the hoist and apply the handbrakeConnect the tester in order to read off the transmission oil temperature and engine speedWith the engine stopped, add oil until it reaches the overflow lip- Car must stand level on the The driven wheels or the _transmission output must be at _a standstill for at least two _minutes before checking the _oil level.

6 Apply the Move selector lever to EGS must not be in _emergency Switch the main consumers, _for instance the air _conditioning, either on or off _according to the car _manufacturer's positions R and D and shift through as far as 3rd gear (manual/winter program)Keep each gear selected for 3 seconds, then engage the parking lockContinued on Page 2 Keep each gear selected for 3 seconds, then engage the parking lockSelect positions R and D and shift through as far as 3rd gear (manual/winter program)Start the engine Top off the oil immediately to the overflow lipSelect gears with engine running, at idle speedAll Rights ReservedFor a distributor in your area call ZF at 1-800-451-2595 or visit our website at Reference Only 2008 ZF Services - 3 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts Catalog6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)

7 Select gears with engine idlingSelect R and D by means of manual/winter program as far as 3rd gearHold each gear for 3 seconds and engage parking lockOpen filler plug on the housingTransmision contains too little oilOil emerges at an oil temperature below 35 CNOYESOil temperature must not exceed 50 C in any circumstancesWait until oil temperature reaches 40 C + 10 CIncrease oil level by adding oil until it flows outAllow time to drip, then close the filler plug againWait until oil temperature reaches 40 C + 10 COil temperature must not exceed 50 C in any circumstancesAllow time to drip, then close the filler plug againOpen the filler plug on the housingTransmision contains too little oilOil emerges at an oil temperature below 35 CNOYESOil temperature must not exceed 50 C in any circumstancesWait until oil temperature reaches 40 C + 10 CIncrease oil level by adding oil until it flows outAllow time to drip, then close the filler plug againWait until oil temperature reaches 40 C + 10 COil temperature must not exceed 50 C in any circumstancesAllow time to drip, then close the filler plug againIdle speed n_Mot = 650-950 1_Min according to manufacturer's fault.

8 Oil adjustment not possibleDepending on condition, allow oil to cool down or run engine until warmEliminate the fault according to the engine repair manualOil temperature between 30 C and 35 CYESNONOYESAll Rights ReservedFor a distributor in your area call ZF at 1-800-451-2595 or visit our website at Reference Only 2008 ZF Services - 4 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts Catalog6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)Oil service 6HP26 / 6HP28 BMWOil filler screw and level screw Internal hexagon 8 mmTightening torque 35 Nm NmOil drain plug M24X1 Internal hexagon 12 mmTightening torque 8 NmAll Rights ReservedFor a distributor in your area call ZF at 1-800-451-2595 or visit our website at Reference Only 2008 ZF Services - 5 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts Catalog6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)

9 Oil service 6HP26 FordOil drain plug M24X1 Internal hexagon 10 mmTightening torque 8 NmOil filler screw and level screw Internal hexagon 8 mmTightening torque 35 Nm NmAll Rights ReservedFor a distributor in your area call ZF at 1-800-451-2595 or visit our website at Reference Only 2008 ZF Services - 6 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts Catalog6HP26 / 6HP28 General Transmission Oil Filling Procedure (continued)Oil service 6HP26 / 6HP28 JaguarOil filler screw and level screw Internal hexagon 8 mmTightening torque 35 Nm NmOil drain plug M24X1 Internal hexagon 10 mmTightening torque 8 NmAll Rights ReservedFor a distributor in your area call ZF at 1-800-451-2595 or visit our website at Reference Only 2008 ZF Services - 7 ZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogZF 6HP26 / 6HP28 Automatic Transmission spare Parts CatalogHow To Use This CatalogTable of ContentsTechnical InformationSpare PartsExampleOIL SUPPLY GROUPP osition # Shims, Snap Rings.

10 Steel Plate & Kits ContentEach transmission is divide into groups ( gearbox housing group). The position number (Position #) is used to identify the location of each spare part in the transmission. A position number like is either a All technical information is specific to the transmission models that are referenced in this catalog. Weight and oil capacity information are only approximate and may vary by actual transmission specification. For any technical inquiry, please contact your preferred ZF passenger car transmission distributor for assistance. For a list of technical literature available from ZF or for answers to frequently asked questions about ZF transmissions visit us at www. notes column (Notes) gives more information about the spare part ( included in a kit).