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LECTURE NOTES ON

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MODERN MANUFACTURING PROCESSES (PEME 5306)1DR , CET, BBSRLECTURE NOTES ONModern Manufacturing ProcessPREPARED BYDr PRAMOD KUMAR PARIDAASSISTANT PROFESSORDEPARTMENT OF MECHANICAL ENGINEERINGCOLLEGE OF ENGINEERING & TECHNOLOGY (BPUT)BHUBANRSWARMODERN MANUFACTURING PROCESSES (PEME 5306)2DR , CET, BBSRSyllabusModule I (12 hours) ULTRASONIC machining (USM): Introduction, equipment, tool materials & tool size, abrasive slurry, cutting tool system design:- Effect of parameters on Material removal rate, tool wear, Accuracy, surface finish, applications, advantages & Disadvantages of USM. ABRASIVE JET machining (AJM): Introduction, Equipment, Variables in AJM: Carrier Gas, Type of abrasive work material, stand off distance (SOD), nozzle design, shape of cut.

ELECTRICAL DISCHARGE MACHINING (EDM): Introduction, mechanism of metal removal, dielectric fluid, spark generator, EDM tools (electrodes) Electrode feed control, EDM process characteristics: metal removal rate, accuracy, surface finish, Heat Affected Zone. Machine tool selection, Application, electrical discharge grinding, wire EDM.

  Electrical, Discharge, Wire, Machining, Electrical discharge machining, Electrical discharge

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