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Determining Electric Motor Load and Efficiency

A Program of the Department of EnergyFACT SHEETThe energy savings networkPlugintoit!DEPARTMENTOFENERGYUNIT EDSTATESOFAMERICADETERMINING Electric MOTORLOAD AND EFFICIENCYMost likely your operation s motors account for a large part of your monthly Electric bill. Far too oftenmotors are mismatched or oversized for the load they are intended to serve, or have been re-wound multiple compare the operating costs of an existing standard Motor with an appropriately-sized energy-efficient replacement, you need to determine operating hours, Efficiency improvement values, andload. Part-load is a term used to describe the actual load served by the Motor as compared to therated full-load capability of the Motor .

A motor ’s efficiency tends to decrease dramatically below about 50% load. However, the range of good efficiency varies with individual motors and tends to extend over a broader range for larger motors, as shown in Figure 1. A motor is considered underloaded when it is in the range where efficiency drops significantly with decreasing load. Fig-

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