Transcription of Ensuring Reliability in Lean New Product Development
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Ensuring Reliability in Lean New Product Development
Ensuring Reliability in LeanNew Product DevelopmentJohn J. Paschkewitz, , CREO verview Introduction and Definitions Part 1: lean Product Development lean vs. Traditional Product Development Key Elements of lean NPD Customer Defines Value Front Loaded and Knowledge Based Eliminate Redesign Waste Reliability Requirements Part 2: Reliability Elements of lean NPD lean FMEA and DRBFM Critical Characteristics DFR and Physics of Failure Accelerated Testing to Failure Failure Analysis and Knowledge CaptureDefinitions Robustness performance is less sensitive tosources of variability (Ability to perform inunexpectedly severe environments) Reliability probability that Product will performintended function for specified duration underexpected operating conditions Durability Product has acceptable useful lifewithout significant deterioration Quality Product delivers specified performancenew and each time it is usedPart 1.
** Morgan & Liker, The Toyota Product Development System, 2006, p. 20. Lean NPD Principles • Define Value – Be Certain What the Customer Values (Understand the Real Need) • Identify Value Stream – Tasks and Resources That Add Value at Right Time • …
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