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FORGING

FORGINGMODULE 3 UPSET FORGINGOpen Die forgingImpression/Closed Die forgingFlashless/ Precision forgingSTANDARD OPERATIONS AND CLASSIFICATIONS1. Upsetting2. Edging FulleringCrosssectionalareaoftheworkredu cesasmetalflowsoutward,awayfromcentre4. Drawing Piercing Metal flows around the die cavity as a moving die pierces the Bending: The metal is bent around a die/anvil. Roll FORGING Inthisprocess,thebarstockisreducedincros s-sectionorundergoeschangeincross-sectio nwhenitispassedthroughapairofgroovedroll smadeofdiesteel. Thisprocessservesastheinitialprocessings tepforforgingofpartssuchasconnectingrod, ROLLINGC oggingSuccessivelyreducingthethicknessof abarwithopendieforging Alsocalleddrawingout Reducingthethicknessofalongsectionofabar withoutexcessiveforcesormachiningForging betweentwoshapeddies FulleringandEdgingdistributematerialinto specificregionsoftheblank BlockingcreatesaroughshapePrecision FORGING Truecloseddieorflashlessforgingusespreci sevolumesofmaterialtocompletelyfillthedi

FORGING MACHINES Hydraulic press. It is a load restricted machine. • It has more of squeezing action than hammering action. • Hence dies can be smaller and have longer life than with a hammer. Hydraulic press. Features of Hydraulic Press • Full press load is available during the full stroke of the ram. • Ram velocity can be controlled ...

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