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INEOS Polypropylene Processing Guide

Polypropylene Processing Guide 2 Table of Contents Introduction Part Design Wall thickness Design reinforcements Draft angle Shrinkage Sink marks Undercuts Integral hinges Mold Design Sprue Runner shapes and layout Gate types Gate location Integral hinge gates Mold temperature control Clamp requirements Knock outs Vents Material Selection Resin flow Molding Area Diagrams Antistat Nucleation injection Molding Cylinder temperature injection pressure injection time Mold temperature Cure time Back pressure Screw speed Mold release Extrusion General Downstream Sheet Film Tape yarns Fiber Thermoforming / Solid Phase Forming Finishing Hot stamp printing Vacuum metalizing Surface treatment Gas flame Corona Discharge 3 3 5 6 7 8 9 10 10 11 Machining Properties Turning Chasing Sawing Drilling and tapping Milling and shaping Joining and Welding Methods Spin welding Hot gas welding Hot plate welding or butt welding Heated tool welding Thermal impulse sealing Ultrasonic welding Effects of Radiation Ultraviolet (UV) Microwave Gamma Internal Recycle Regrind Coloring Dry color Solid color concentrates Liquid color injection Molding Troubleshooting Guide Regulatory and HS

Polypropylene is highly responsive to injection speed and pressure and sets up quickly in the mold, enabling molders to attain high production rates. This combination of performance properties gives polypropylene a position in the injection molding field that is unique among thermoplastics. Polypropylene also demonstrates excellent chemical

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