Transcription of Introduction to the Toyota Production System (TPS)
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1 Introduction to the Toyota Production System (TPS) GutowskiCOST VS DEFECTS2 Three Major Mfg Systemsfrom 1800 to 2000180019002000 Machine tools, specialized machine tools, Taylorism, SPC, CNC, CAD/CAM Interchangeable Parts at ArmoriesMass Production at FordToyota Production System31980 s OPEC oilembargo drivesup fuel prices,Japanimports smallcars with increasedfuel mileage4 Consumer Reports5 How we learned about TPS Quality of cars -but not right away Pilgrimages -Hayes, Wheelwright, Clark Joint ventures Japanese NA operations-Georgetown, KY Japanese sages-Ohno, Shingo, Monden American translation- Lean , J T. Consulting ,..6 Toyota Production System Development History -Taiichi Ohno30 years of development 1945 to 19757 Translation: there is no Silver Bullet Technology.
1990 HBR 1999. 9 Performance Observations •Early observations of reliability, after some ... •There must be a better way! CHANGE THINKING, REDUCE VARIATION. 18 ... J T. Black’s 10 Steps Ref; JT. Black “Factory with a Future” 1991 1. Form cells 2. Reduce setup
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