MicroLite 4000 Series

Printed 97 MicroLite 4000 SeriesKYTable of ContentsiSECTIONTITLEPAGESAFETY PRECAUTIONSiii.. 1 INTRODUCTION1-1.. 2 SPECIFICATIONS2-1.. 3 DIMENSIONS AND CLEARANCES3-1.. 4 TORQUE SPECIFICATIONS4-1.. 5 PREPARING FOR SERVICE5-1.. Troubleshooting5-1.. Special Tools5-1.. Safety Considerations5-1.. Set Removal Guidelines5-2.. 6 TROUBLESHOOTING6-1.. Introduction6-1.. Generator Troubleshooting6-28.. Engine Primary Systems Troubleshooting6-32.. 7 CONTROL7-1.. Introduction7-1.. Control Description7-1.. Control Operation7-3.. Control Component Tests7-5.. 8 PRIMARY ENGINE SYSTEMS8-1.. Introduction8-1.. Cooling System8-1.. Exhaust System8-2.. Ignition System8-6.. Crankcase Ventilation System8-8.. Governor8-9.. Gasoline Fuel System8-11.. LPG Fuel System8-21.. Electric Starter8-25.. The engine exhaust from this productcontains chemicals known to the Stateof California to cause cancer, birth defects or other reproductive harm.!!ii9 GENERATOR9-1.. Generator Description9-1.. Generator Operation9-2.

This is the service manual for the KY 4000 Series MicroLite generator sets (gensets). Read and carefully observe all of the instructions and precau-tions in this manual. WARNING Improper service or parts replace-ment can lead to severe personal injury or death and to damage to equipment and property. Ser-vice personnel must be qualified to perform

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