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MODULE 5 SHEET METAL OPERATIONS

MODULE 5 SHEET METAL OPERATIONSSHEET METALWORKING Cuttingandformingthinsheetsofmetalusuall yperformedascoldworking Sheetmetal= (1/64)to6mm(1/4in)thick Platestock>6mmthick Advantage-Highstrength,gooddimensionalac curacy,goodsurfacefinish,economicalmassp roduction(lowcost). Cutting,bending,drawingPARTSMADEBYSHEETM ETALFORMING Carbodies Aircraftfuselages Trailers Officefurnitureappliances Fueltanks CookwareSheet Metalworking Terminology Punch-and-die Toolingto perform cutting, bending, and drawing Stamping press Machine tool that performs most SHEET METAL OPERATIONS Stampings Sheetmetal productsA set of die and punch Press working of SHEET metalSHEET METAL OPERATIONS SHEARING BLANKING PUNCHING (PIERCING) BENDING STAMPING DRAWING DEEP DRAWING EMBOSSING SPINNING ROLL FORMINGSHEET METAL CHARACTERISTICSC haracteristics of metals important in SHEET point of sheared condition of sheetCrystallographic anisotropyMechanical fiberingCuttingOperation Shearing-usingamachinecalledpowershearor squareshear.

Rubber forming In bending and embossing of sheet metal, the female die is replaced with rubber pad Rubber pad forming (RPF) is a metalworking process where sheet metal is pressed between a die and a rubber block, made of polyurethane. Under pressure, the rubber and sheet metal are driven into the die and conform to its shape, forming the part.

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