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Selection Of Material, Shape, And Manufacturing Process ...

AC 2010-926: Selection OF MATERIAL, SHAPE, AND MANUFACTURINGPROCESS FOR A connecting RODS omnath Chattopadhyay, Pennsylvania State University American Society for Engineering Education, 2010 Page Selection of Material, Shape and Manufacturing Process For a connecting Rod ABSTRACT This activity centers on the courses of strength of materials and production design offered at a sophomore level Mechanical Engineering curriculum. A connecting rod is one of the most mechanically stressed components in internal combustion engines. The objective of the activity is to select the appropriate material for a connecting rod where the constraints are to make the product as light and cheap as possible and yet strong enough to carry the peak load without failure in high cycle fatigue. The fracture toughness also needs to be above a certain minimum value. A further requirement is that the connecting rod should not buckle during operation. These constraints are used to select an appropriate cross section and material for construction.

This is the selection process for direct tension or compression load on the connecting rod. The selection is shown in Figure 1 and uses the Level 2 Materials Universe of CES EduPack software. Figure 1: Fatigue Strength vs. Density From Figure 1 a number of candidate materials emerge. The prominent one is low alloy steel

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