Transcription of TOYOTA PRODUCTION SYSTEM BASIC HANDBOOK
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TOYOTA PRODUCTION SYSTEM BASIC HANDBOOK
TOYOTA PRODUCTION SYSTEM . BASIC HANDBOOK . TABLE OF CONTENTS. Introduction & History of the TOYOTA PRODUCTION SYSTEM .. 3. Goals of the TOYOTA PRODUCTION SYSTEM .. 4. TPS Model Respect for People .. 7. Focus Areas of TPS .. 8. Eliminating quality ..11-12. Cost.. 13. 14. Safety & Morale .. 15. Jidoka ..16-18. Standardization .19. Just in Time .. 20. Pull PRODUCTION ..21. Kanban ..22-23. Level 24. Takt Time.. 25. Flow Equipment Reliability .. 29. Summary .. 30. Definition of Terms..31-32. TPS HANDBOOK 2. Art of Lean, Inc. INTRODUCTION. This HANDBOOK is intended to function as a simple guide that introduces key concepts related to the TOYOTA PRODUCTION SYSTEM . It is not intended as a complete reference manual or an implementation guide. The contents described within are merely provided to summarize the more familiar elements of the SYSTEM in a concise manner.
Jidoka (Build in quality) is the second pillar of the system. There are two parts to Jidoka – 1) Building in quality at the process and 2) Enabling separation of man from machine in work environments. Jidoka is a Japanese work that ordinarily mean automatic or automation.
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