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TOYOTA PRODUCTION SYSTEM BASIC HANDBOOK

TOYOTA PRODUCTION SYSTEM . BASIC HANDBOOK . TABLE OF CONTENTS. Introduction & History of the TOYOTA PRODUCTION SYSTEM .. 3. Goals of the TOYOTA PRODUCTION SYSTEM .. 4. TPS Model Respect for People .. 7. Focus Areas of TPS .. 8. Eliminating Quality ..11-12. Cost.. 13. 14. Safety & Morale .. 15. Jidoka ..16-18. Standardization .19. Just in time .. 20. Pull PRODUCTION ..21. Kanban ..22-23. Level 24. takt time .. 25. Flow Equipment Reliability .. 29. Summary .. 30. Definition of Terms..31-32. TPS HANDBOOK 2. Art of Lean, Inc. INTRODUCTION. This HANDBOOK is intended to function as a simple guide that introduces key concepts related to the TOYOTA PRODUCTION SYSTEM .

There are several important components to TPS: takt time, flow production, pull via kanban, and leveling (heijunka). These items will be describe in more detail later in this handbook. Jidoka (Build in quality) is the second pillar of the system. There are two parts to Jidoka –

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