Transcription of Aluminum Electrolytic Capacitors Power High Ripple …
1 104 BCcomponents Revision: 14-Dec-20181 Document Number: 28389 For technical questions, contact: DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENTARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT Electrolytic CapacitorsPower High Ripple Current Long Life Screw TerminalsFig. 1 FEATURES Long useful life: 5000 h at +105 C High reliability Available in case sizes up to 90 mm x 220 mm Polarized Aluminum Electrolytic Capacitors , non-solid electrolyte Large types, cylindrical Aluminum case, insulated with a blue sleeve Also available in bolt version (104 PHL-STB) Pressure relief in the sealing Material categorization: for definitions of compliance please see Telecom and industrial, high temperature systems Smoothing and filtering Standard and switched mode Power supplies Energy storage in pulse systems Traction (subway, metro, light rail)MARKINGThe Capacitors are marked with the following information.
2 Rated capacitance (in F) Tolerance on rated capacitance, code letter in accordance with IEC 60062 ( 20 %) Rated voltage (in V) Date code (YYMM) Name of manufacturer Code for factory of origin - sign to identify the negative terminal, visible from the top and side of the capacitor Code number Climatic category in accordance with IEC 60068 LL for long life gradeQUICK REFERENCE DATADESCRIPTIONVALUEN ominal case size ( D x L in mm)35 x 60 to 90 x 220 Rated capacitance range (E6 series), CR150 F to 33 000 FTolerance on CR 20 %Rated voltage range, UR200 V to 450 VCategory temperature range-40 C to +105 CEndurance test at 105 C2000 hUseful life at 105 C5000 hShelf life at 0 V, 105 C1000 hBased on sectional specificationIEC 60384-4 / EN 130300 Climatic category IEC 6006840 / 105 / 56102 PHR-ST104 PHL-ST85 CSELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES ( D x L in mm)CR( F)UR (V)
3 200250350400450150----35 x 60220---35 x 6035 x 80330--35 x 6035 x 8035 x 105470--35 x 8035 x 8050 x 8068035 x 6035 x 6035 x 10550 x 8050 x 10535 x 6035 x 8050 x 8050 x 10550 x 105100035 x 8035 x 105--65 x 10535 x 80----150035 x 8035 x 10550 x 10550 x 10565 x 10535 x 10550 x 80-65 x 10576 x 105220035 x 10550 x 8065 x 10565 x 10576 x 10550 x 8035 x 105-76 x 10576 x 146330050 x 8050 x 105-76 x 10576 x 14650 x 10565 x 105-76 x 146-104 BCcomponents Revision: 14-Dec-20182 Document Number: 28389 For technical questions, contact: DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENTARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT in millimeters AND AVAILABLE FORMSFig. 2A - Mechanical drawings for standard M5 disc details refer to Table 1 Fig. 2B - Mechanical drawings for high current M6 disc details refer to Table 1 Notes Maximum permissible torque which may be applied to the termination screws: 2 Nm for M5.
4 Nm for M6 For accessories refer to document Mounting Accessories , see The Capacitors are delivered with screws and washers High current disc with 1/4 28 UNF (US) thread is available on request470050 x 10565 x 105-76 x 14676 x 22065 x 10576 x 10576 x 146-90 x 146680065 x 10576 x 10576 x 14676 x 22090 x 22076 x 10576 x 146-90 x 146-10 00076 x 10576 x 14676 x 22090 x 220-76 x 146-90 x 146--15 00076 x 14676 x 22090 x 220---90 x 146---22 00076 x 22090 x 220---90 x 146----33 00090 x 220----SELECTION CHART FOR CR, UR, AND RELEVANT NOMINAL CASE SIZES ( D x L in mm)CR( F)UR (V)200250350400450 PSafetyventThread M x SDLLtHTBd1 LLtHTBd1 MbDlbClamp mounting (ST)Standard M5 discThreaded stud mounting (STB)PSafetyventThread M x SMbDDHTBd1lbLLtHTBd1 LLtClamp mounting (ST)High current M6 discThreaded stud mounting (STB)104 BCcomponents Revision: 14-Dec-20183 Document Number: 28389 For technical questions, contact: DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
5 THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENTARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT 1 Note For STB version holds: H of cardbox box: + 10 mmNote Unless otherwise specified, all electrical values in Table 2 apply at Tamb = 20 C, P = 86 kPa to 106 kPa, RH = 45 % to 75 %ORDERING EXAMPLEE lectrolytic capacitor 104 PHL-ST series4700 F / 250 V; 20 %Nominal case size: 65 mm x 105 mm; ST versionOrdering code: MAL2 104 13472 E3 Former 12NC: 2222 104 13472 DIMENSIONS in millimeters AND MASSDESIGNDRAWINGL 1Lt 1D 1 P T H B D1 - 0 Mblb (g)35 x x x x x 105 x x 105 x x 105 x x 146 x 220 x 220 x 146 x 220 QUANTITIES AND DIMENSIONS in millimetersDESIGNPACKAGING QUANTITIES(units per box)CARDBOARD BOX DIMENSIONSL x W x H35 x 6050377 x 375 x 8835 x 8050377 x 375 x 12335 x 10550377 x 375 x 12950 x 8025377 x 375 x 12350 x 105 25377 x 375 x 12965 x 10516377 x 375 x 12965 x 105 HC16377 x 375 x 12976 x 10512377 x 375 x 12976 x 105 HC12377 x 375 x 12976 x 14612377 x 375 x 16876 x 146 HC12377 x 375 x 16876 x 220 18520 x 270 x 28076 x 220 HC18520 x 270 x 28090 x 146 HC8377 x 375 x 16890 x 220 HC10520 x 270 x 280 ELECTRICAL DATASYMBOLDESCRIPTIONCRR ated capacitance at 100 Hz, tolerance 20 %IRRated RMS Ripple current at 100 Hz, 105 CIL5 Max.
6 Leakage current after 5 min at URESRMax. equivalent series resistance at 100 HzZImpedance at 20 kHz104 BCcomponents Revision: 14-Dec-20184 Document Number: 28389 For technical questions, contact: DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENTARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT 2 ELECTRICAL DATA AND ORDERING INFORMATIONUR(V)CR100 Hz( F)NOMINALCASESIZE D x L(mm)IR100 Hz105 C(A)IL55 MIN(mA) Hz(m ) kHz(m )STANDARD M5 DISCHIGH CURRENT M6 ORDERING CODE CODE x x x x x x x x x x x x x 00076 x 00076 x 00076 x 00076 x 00090 x 00090 x x x x x x x x x x x x x x 00076 x 00076 x 00090 x 00090 x x x x x x x x x x x x 00076 x 00090 x 00090 x BCcomponents Revision: 14-Dec-20185 Document Number: 28389 For technical questions, contact: DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
7 THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENTARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT (1)Low ESL designs available on request40022035 x x x x x x x x x x x x x x 00090 x x x x x x x x x x x x x x x x ELECTRICAL DATAPARAMETERCONDITIONSVALUEV oltageSurge voltage 250 V versionsUs = x UR 350 V versionsUs = x URReverse voltageUrev 1 VCurrentLeakage currentAfter 1 min at URIL1 CR x UR + 4 AAfter 5 min at URIL5 CR x UR + 4 AInductanceEquivalent series inductance (ESL)Case D = 35 mmTyp. 13 nHCase D = 50 mmTyp. 16 nHCase D = 65 mmTyp. 19 nH (1)Case D = 76 mmTyp. 20 nH (1)Case D = 90 mmTyp. 21 nH (1)ELECTRICAL DATA AND ORDERING INFORMATIONUR(V)CR100 Hz( F)NOMINALCASESIZE D x L(mm)IR100 Hz105 C(A)IL55 MIN(mA) Hz(m ) kHz(m )STANDARD M5 DISCHIGH CURRENT M6 ORDERING CODE CODE BCcomponents Revision: 14-Dec-20186 Document Number: 28389 For technical questions, contact: DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE.
8 THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENTARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT CURRENT AND USEFUL LIFET able 3 Note Multiplier of useful life code: CCC206-5 Fig. 3 - Multiplier of useful life as a function of ambient temperature and Ripple current loadTable 4 ENDURANCE TEST DURATION AND USEFUL LIFEENDURANCEAT 105 C(h)USEFUL LIFEAT 105 C(h)20005000 MULTIPLIER OF Ripple CURRENT (IR) AS A FUNCTION OF FREQUENCYFREQUENCY (Hz)50100200400100010 000IR = Actual Ripple current at 100 HzIR = Actual Ripple current at 100 Hz and 105 CWith an absolute maximum of 50 A at 105 C(1) Useful life at 105 C and IR applied: 5000 hLifetime multiplier(1) ( C)110104 BCcomponents Revision: 14-Dec-20187 Document Number: 28389 For technical questions, contact: DOCUMENT IS SUBJECT TO CHANGE WITHOUT NOTICE. THE PRODUCTS DESCRIBED HEREIN AND THIS DOCUMENTARE SUBJECT TO SPECIFIC DISCLAIMERS, SET FORTH AT 5 Statements about product lifetime are based on calculations and internal testing.
9 They should only be interpreted as estimations. Also due to external factors, the lifetime in the field application may deviate from the calculated lifetime. In general, nothing stated herein shall be construed as a guarantee of PROCEDURES AND REQUIREMENTSTESTPROCEDURE(quick reference)REQUIREMENTSNAME OF TESTREFERENCEE nduranceIEC 60384-4 / EN 130300 subclause = 105 C; UR applied; 2000 h C/C: 10 %ESR x spec. limitZ 2 x spec. limitIL5 spec. limitUseful lifeCECC 30301 subclause = 105 C; UR and IR applied; 5000 h C/C: 30 %ESR 3 x spec. limitZ 3 x spec. limitIL5 spec. limitno short or open circuit, no visible damagetotal failure percentage 3 %Shelf life (storage at high temperature)IEC 60384-4 / EN 130300 subclause = 105 C; no voltage applied; 1000 hafter test: UR to be applied for 30 min, 24 h to 48 h before measurement C/C: 10 %ESR x spec.
10 LimitIL5 2 x spec. limitLegal Disclaimer Revision: 08-Feb-171 Document Number: 91000 Disclaimer ALL PRODUCT, PRODUCT SPECIFICATIONS AND DATA ARE SUBJECT TO CHANGE WITHOUT NOTICE TO IMPROVE RELIABILITY, FUNCTION OR DESIGN OR OTHERWISE. vishay Intertechnology, Inc., its affiliates, agents, and employees, and all persons acting on its or their behalf (collectively, vishay ), disclaim any and all liability for any errors, inaccuracies or incompleteness contained in any datasheet or in any other disclosure relating to any makes no warranty, representation or guarantee regarding the suitability of the products for any particular purpose or the continuing production of any product. To the maximum extent permitted by applicable law, vishay disclaims (i) any and all liability arising out of the application or use of any product, (ii) any and all liability, including without limitation special, consequential or incidental damages, and (iii) any and all implied warranties, including warranties of fitness for particular purpose, non-infringement and merchantability.