C2.1 Technical data, Place of installation, …

1 Agiecut Classic, Challenge,Evolution, dataPlace of LosoneTelephone +41 / 91 / 806 91 11 Telefax +41 / 91 / 806 92 60 AGIE CHARMILLES GroupGEORG FISCHER +GF+ Manufacturing TechnologyAgiecut Cla, Cha, Evo, data , Place of installation , Connections, transport AGIE Technical AGIECUT CLASSIC 2 / AGIECUT CHALLENGE, EVOLUTION, EXCELLENCE 2 / 362 Requirements for the Place of installation plan and connection values for AGIECUT installation plan and connection values for AGIECUT installation plan and connection values for AGIECUT connection values AGIECUT CLASSIC 2 installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE 2 with WPC (work-piece pallet changer) installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE installation plan and connection values for AGIECUTCHALLENGE, EVOLUTION, EXCELLENCE 3 with WPC (work-piece pallet changer) connection values AGIECUT CHA/EVO/EXC 2 Connecting the Mains supply General Detailed Pneumatic and hydraulic Clamping plates304 Accessories, Options, Trasformers TP-E 415 Voltage stabilizer E334 Line conditioner Mobile air compresser ECO 3 Handling device WPC (Workpiece Changer) Flow cooler unit WG 15a TP (CLASSIC) Cooling water unit WG 20a TPS (CLASSIC) Cooling water unit WG 27a TCPS (CHA/EVO/EXC)425 Water (dielectric)

2 Wire Filter Deionising Cleaning Anticorrosive Wear parts48 Table of contentsAgiecut Cla, Cha, Evo, data , Place of installation , Connections, transport AGIE Types of Types of Packing dimensions and Unloading the Acclimatising the Unpacking the transport to the Place of installation and remove the Placing the Standard accessories, accompanying material, check68 Keyword index69 Agiecut Cla, Cha, Evo, data , Place of installation , Connections, transport AGIE Technical AGIECUT CLASSIC 2 / 3 EDM systemAGIECUTCLASSIC 2 AGIECUTCLASSIC 3length x width x height1 640 x 2 040 x x2 220 mm1 940 x 2 300 x 2 220 mm(3S :h max. = 2607 mm)Equipment dimensionsfloor to workpiece clamping leveldistance1 075 mmNet weight of equipment2 580 kg (2S: 2680 kg)3 460 kg (3S: 3900 kg)Weight ready for workca. 2 800 kg (2S: 3230 kg)ca. 3 690 kg (3S: 4650 kg)rated line power9,7 kWline voltage3 x 400 V 10%Compressed air connection andcharacteristics 7 mm, 6 8 bar, 5 m3 / hour, filtered (class 2 ISO/DIS8573-1, max.)

3 Dust residue = 1 m resp. 1 mg/m3), dried (class 4 ISO/DIS8573-1, max. water residue = 6 g/m3 at +3 C DTP) andnot oiled (class 4 ISO/DIS8573-1, max. oil residue = 5 mg/m3)with WPC + 150 lUtilitiescapacity 6 kWmax. workpiece dimensionslength x width x height750 x 550 x 250 mm (2S: withbath, h max. = 150 mm)1 050 x 650 x 250 mm (3S:with bath, h Max. = 300 mm /with suppl. Tank 420 mm)max. workpiece weight450 kg(2S: : with bath 200 kg)800 kg(3S: with bath 400 kg)X / Y / Z axes350 / 250 / 256 mm500 / 350 / 256 mmU / V axes 70 / 70 mmTravelsmax. taper / height30 / 100 mmX, Y axes900 mm/minHigh-speed motionU / V / Z axes600 mm/minDrivesX / Y / U / V / Z axesbrushless AC servomotorsJogboxremote controlfor X/Y/U/V/Z axes movementcolour screenTFT 15 XGA (1024 x 768)Control consoleinput elementsalphanumerical push-button keyboard / mousethreadable heightup to 250 mmAGIEJET wire threading systemthreading nozzles2 mm / 1 mm (Option)wire mm<V> guidecylindrical to 2 Combination wire guide systemtoroide guide2 30 wire spoolup to 25 kgwire tension0 25 Nwire speed60 300 mm/swire feedsemi-automaticWire drivewire disposalchopperAGIESETUP 2 Dmeasuring cyclesfor automatic determination of workpiece positiondoormanual drop typeaccessibilityfrontclamping baseleft / right beam with supporting plateoperating modesAGIEDUOFLUX (2S/3S.

4 In bath or AGIEDUOFLUX without bathWork tankManual level adjustment(2S/3S only)0 190 18 bar programmableFlushingcombinationcoaxial flushing / high and low pressure / suctionAGIEDUOFLUX(2S/3S: without bath)combined water curtain flood around coaxial flushingdielectric conditioning unitintegratedcharge volume220 litre (2S: 550 litres / 3S: 750 litres, with suppl. Tank 1000litres)pre-deionised water10 S/cmFilter / medium2 filter casings with 4 cartridge filters(2S/3S: 4 casings with 8 cartridge filters)filtrate quality5 mdeionising resin10 litrewater conductivity control1 25 S/cm automaticDAcooling systemexternal flow cooler unit with circulation pump(2S/3S: water/water cooler with 1 autom. temp. reg.)Agiecut Cla, Cha, Evo, data , Place of installation , Connections, transport AGIE data AGIECUTCLASSIC 2/3 (continuation)EDM systemAGIECUTCLASSIC 2 / 3generatorintegratedmean working current45 Afeed controlservo controlled / fixed feedcooling systemfan with ambient air (2S/3S: water/water cooler)max.

5 Cutting rate, cylindrical [1]300 mm2/min with wire CCS mmbest roughness Ra [1] mAGIEHSSC mean contour tolerance Tkm [1] 6 mcontrol / operator interface sys-temintegrated / object-oriented man/machine interfaceoperating systemOS/2 multitasking operating systemoperating modemultiprocessorCPUP entium for CNC and operator interfaceunits of measurementmm / inchcommand formatabsolute / incrementalsmallest programmable mmmax. command length15 places with floating pointmax. path correction6 mmTECCUT automatic suggestion of technology based on machining objec-tivesISOCONVERTER import of PP100, PP123 AGIECUT geometriesCAMLINKfor importing of machining objectives andadditional information for machining jobAUTOSEQUENCE predefined machining strategiesDNCDNC port with Xon/Xoff and LSV2 protocolsHELP context-sensitive help functions, explanations with text andgraphicsGRAFICHECK2D in principal views, selectable in 3 Drescue strategiesrethreading on wire break / on no-thread detection.

6 Restart after power failureDYNAMIC CORNER CONTROLD ynamic path optimisation and process adaptation on radiiPURECUT reduction of the oxidization effect on the workpiece surfacelanguagesChinese - Czech - Danish - Dutch - English - French - German -Italian - Japanese - Russian - Spanishstorage capacityhard disk >9 GBinterfaces2 x RS232C / 1 x parallelAGIEVISION data storage media31/2 disc / CD-ROMV ariants and Options (seeprice list)2 filter casings (2S/3S: Stan-dard)with additional 4 filter cartridgesextended filter autonomyClamping frameinstead of the supporting plateuniversal clamping frameHandbox with AGIEJOGGERset-up functions, LCD displayand electronic handwheelwire drive system / work tank/ measuring cyclesfor X/Y/U/V/Z axes movementCooling kit (2S/3S: Standard)heat exchangerair/water for generator and control unit,water/water for the dielectric unitExtension kit for wire mmwire drive system adaptation andtechnologyfor small internal radii and narrowslots applicationsPIECEINSERT quickly insert rush orders without effortUSERSEQUENCEP redefined and user defined machining strategiesAGIESETUP 3 Dpickup cycles for automatic determination of workpiece planeand positionVARIOCUT automatic process optimisationR-MODUL finishing-power modul Ra mAccessoriescooling systemtechnical requirementsCooling of standard version(not 2S/3S)flow cooler unit with circulationpumpcooling capacity required 6 kW,flow 30 l/min, pressure ca.

7 1 barCooling of variant with coolingkitcooling water unitcooling capacity required 7 kW,Water temperature TAmbient 7 C, flow approx. 20 l/min,pressure ca. 3 bar[1]with AGIE standard settingsAgiecut Cla, Cha, Evo, data , Place of installation , Connections, transport AGIE AGIECUT CHALLENGE, EVOLUTION, EXCELLENCE 2 / 3 EDM systemAGIECUTCHA/EVO/EXC 2, EXC 2+FAGIECUTCHA/EVO/EXC 3length x width x height2 215 x 2 215 x x2 220 mm2 800 x 2 400 x x2 220 mmEquipment dimensionsdistance floor-clamping planepiece1 100 mmNet weight of equipment3 600 kg4 500 kgWeight ready for workca. 4 500 kgca. 6 000 kgrated line kVAline voltage3 x 400 V 10%Compressed air connection andcharacteristics 7 mm, 6 8 bar, 5 m3 / hour, filtered (class 2 ISO/DIS8573-1, max. dust residue = 1 m resp. 1 mg/m3),dried (class 4 ISO/DIS8573-1, max. water residue = 6 g/m3 at+3 C DTP) and not oiled (class 4 ISO/DIS8573-1, max. oilresidue = 5 mg/m3) with WPC + 150 lcooling water temperature/flowrate/pressureTAmbient 7 C / 20 l/min / 3 barUtilitiescooling capacity kWmax.

8 Workpiece dimensionslength x width x height750 x 550 x 250 mm1 050 x 650 x 250 mmmax. workpiece weightsubmerged / not submerged200 / 450 kg400 / 800 kgX / Y / Z axes350 / 250 / 256 mm500 / 350 / 256 mmU / V axes 70 / 70 mmTravel distancesmax. taper / height30 / 100 mmX, Y axesCHA/EVO 3 000 mm/min, EXC/EXC 2F 900 mm/minHigh-speed movementU / V / Z axes600 mm/minDrivesX / Y / U / V / Z axesbrushless AC servomotorsMachine correctionsX / Y / U / V / Z axeslinearity / angularity / screw pitchAccuracy accord. ToISO 230-2positional variation Pa5 m, EXC 4 mmean positional spread PsCHA 2 m, EVO m, EXC 1 mX, Y axesmean reversal distance m, EXC mpositional variation Pa5 mmean positional spread Ps2 mU, V axesmean reversal distance mRemote control unit with LCDdisplaysetup functionswire drive / work tank / measuring cyclesaxis mmAGIEJOGGER electronic handwheel(CHA / EVO option)for X / Y / U / V / Z axescolour displayTFT 15 XGA (1024 x 768)Control consoleinput elementsalphanumerical push-button keyboard / mousethreadable heightup to 250 mmAGIEJET wire threading sys-temthreading nozzles2 mm, 1 mmwire mm, EVO 2 SFF + EXC 2F <V> guidecylindrical to 2 Combi wire guide systemtoroide guide2 30 wire spoolup to 25 kgwire tension0 25 Nwire speed60 300 mm/swire feedsemi-automaticWire drivewire disposalchopperAGIESETUP 3D(CHA AGIESETUP 2D)

9 Measuring probe and measuringcyclesautomatic determination of workpiece plane and positiontankautomatic drop tankaccessibilityfront / leftclamping systemclamping support or universal clamping frameoperating modewater bath and/or coaxial flushingWork tanklevel adjustment0 250 mm automaticAgiecut Cla, Cha, Evo, data , Place of installation , Connections, transport AGIE :[1]with AGIE standard settings[2]with CCS mm wire Technical data AGIECUTCHA/EVO/EXC 2/3 ( connection )EDM systemAGIECUTCHA/EVO/EXC 2, EXC 2 FAGIECUTCHA/EVO/EXC 3pressure 18 bar programmableAGIEFLUSH combination flushingcoaxial flushing / pressure / suctiondielectric unitintegratedcharge volume700 litre1 000 litrepre-deionised water10 S/cmfilter/medium4 canisters with 8 cartridge filtersfiltrate quality5 mdeionising resin10 litredeionising resin1 25 S/cm automaticcooling systemwater / water heat exchangerDAtemperature control 1 C automaticgeneratorintegratedmean working current45 Afeed controlservo controlled / fixed feedcooling systemair / water heat exchangermax.

10 Cutting rate, cylindrical [1]300 mm2/min [2]best roughness Ra [1]CHA m, EVO m, EXC mAGIEHSSC mean contour tolerance Tkm [1]CHA 4 m, EVO 3 m, EXC mcontrol / operator interface sys-temintegrated / object-oriented man/machine interfaceoperating systemOS/2 multitasking operating systemoperating modmultiprocessorCPU sPentium for CNC and operator interfaceunits of measurementmm / inchcommand formatabsolute / incrementalsmallest programmable mmmax. command length15 places with floating pointmax. path correction6 mmGEOEDITOR simple 2D on-board geometry programmingTECCUT automatic technology suggestion based on machining objectivesISOCONVERTER import of PP100, PP123 AGIECUT geometriesCAMLINKfor job-specific data import from CAD/CAM systemsUSERSEQUENCE predefined and user defined machining strategiesDNCDNC port with Xon/Xoff and LSV2 protocolsHELP context-sensitive help functions,explanations with text and graphicsGRAFICHECK3 principal 2D views, selectable in 3 Drescue strategiesrethreading on wire break / on no-thread detection.