55D MT R14 - Lift Tek

1 This manual contains standard production ProductIdentification Engineered Options not South Highway 11 Westminster, SC 29693 Toll Free (888) 946-3330 (864) 647-1119 FAX (864) 647-6195 Manual Number:245197 R1455D MTFull FreeliftTriple MastFor PIDs 55D-MT-001 Through PresentFOR PARTS AND SERVICE:TELEPHONE: (888) 946-3330P ARTS MANUALA bout This ManualIntroductionLIFT-TEK/ ELECARCUSTOMER SERVICE7040 S HWY 11 WESTMINSTER, 29693 TELEPHONE: (888) 946-3330 FAX: (864) 647-6195 This manual shows the parts breakdown for the mast product ID numbers. Locatethe product ID number stamped plate on the middle of the left hand side of the outerupright channel. This number must be used when ordering replacement parts forthis PartsCustomers -Parts and service literature is available through authorized lift truck dealers.

2 To placean order, contact the lift truck dealer of your Truck Dealers -To order parts and service literature contact:55D-MT-XYZPRODUCT R1310/03/14 Page 3 ContentsCover .. 2 Safety Decals .. 3 Main Lift Cylinder - 2000 PSI .. 4 Free Lift Cylinder - 2000 PSI .. 14 Outer Upright .. 24 Intermediate 28 Inner Upright .. 30 Hydraulic 38 Hoist 42 Lowering Control Valve .. 44 Load Backrest .. 454 Roller Carriages .. 466 Roller Carriages .. 50 Single 55 Double 62 Recommended Spare Parts List .. 71 Safety DecalsPage 4 Main Lift Cylinder - 2000 Page 5 Main Lift Cylinder - 2000 PSILOW PRESSURELOW PRESSURELOW PRESSUREMAIN LIFT CYLINDERMAIN LIFT CYLINDERMAIN LIFT CYLINDERQTY 2 QTY 2 QTY 2565819058158084610658138757580547825808 4910758138858580549835808521085813915958 0551845808551095813926058055485580858110 5813956158055786580861111581396625805608 7580864112581397635805638858086711358139 9645805668958087011458140065580569905808 7311558140266580572915808761165814046758 0575925808791175814066858057893580882118 5814086958058194580885119581410705805849 5580888120581413715805879658089112158141 6725805909758089412258141973580593985808 9712358142274580825995809001245814267558 0828100580903126------765808311015809061 28------77580834102581379129------785808 37103581380134------79580840104581383805 80843105581384 OCL (IN)LPML-5 OCL (IN)OCL (IN)

3 OCL - Outer Channel LengthItem #QTYPart #DescriptionItem #QTYPart #Description11N/AShell Assembly1324850 Capscrew21N/APlunger141559906 Pull-In Wire313129 Snap Ring151560492 Piston41-S-Plunger Wiper161-S-Nylon Ring51558522 Retainer171-S-Piston Seal61-S-Plunger Seal181-S-Wear Ring71-S-Backup Ring191-X-Check Valve81-S-O-Ring201-X-O-Ring91562427 Fuse Piston211-X-Washer101562425 Spring221-X-Retainer Ring111262426 Spring Guide231684036 Fitting122622729 SealLPML-6-S- Included in Seal Kit P/N Included in Check Valve Kit P/N PIDS 55D-MT-001 Through 55D-MT-311 Page 6 Main Lift Cylinder - 2000 AssemblyPart Number Page 7 LOW PRESSURELOW PRESSURELOW PRESSUREMAIN LIFT CYLINDERMAIN LIFT CYLINDERMAIN LIFT CYLINDERQTY 2 QTY 2 QTY 2565819058158084610658308357580547825808 4910758308458580549835808521085830875958 0551845808551095830886058055485580858110 5830916158055786580861111583092625805608 7580864112583093635805638858086711358309 4645805668958087011458309565580569905808 7311558309666580572915808761165830976758 0575925808791175830986858057893580882118 5830996958058194580885119583100705805849 5580888120583101715805879658089112158310 2725805909758089412258310373580593985808 9712358310474580825995809001245831057558 0828100580903126------765808311015830701 28------77580834102583075129------785808 37103583076134------79580840104583079805 80843105583080 OCL (IN)LPML-1 OCL (IN)OCL (IN)

4 OCL - Outer Channel LengthMain Lift Cylinder - 2000 PSILPML-3 Item # QTYPart #DescriptionItem # QTYPart #Description11N/AShell Assembly121684036 Fitting21N/APlunger1313129 Snap Ring31N/ASpacer141-S-,-P-Pull Wire41-S-Plunger Wiper151-P-Piston51562630 Retainer161-S-Nylon Ring61-S-Plunger Seal171-S-Piston Seal71-S-Backup Ring181-S-,-P-Wear Ring81-S-O-Ring191-X-Check Valve91562851 Fuse Piston201-X-O-Ring101562847 Spring211-X-Washer111562848 Spring Guide221-X-Retainer Ring-P- Included in Piston Service Kit P/N Included in Seal Kit P/N Included in Check Valve Service Kit P/N PIDS 55D-MT-312 Through PresentPage 8 Main Lift Cylinder - 2600 PSI567849 Retracted Cylinder Page 9 Main Lift Cylinder - 2600 PSIHPML-5 OCLHIGH PRESSUREOCLHIGH PRESSUREOCLHIGH PRESSURE(in)MAIN LIFT CYLINDER(in)MAIN LIFT CYLINDER(in)

5 MAIN LIFT CYLINDERQTY 2 QTY 2 QTY 2565818378158075910658127057580839825807 6210758127158580691835807651085812745958 0693845807681095812756058069685580771110 5812786158069986580774111581279625807028 7580777112581280635807058858078011358128 2645807088958078311458128365580711905807 8611558128566580714915807891165812876758 0717925807911175812896858072093580794118 5812916958072394580797119581293705807269 5580800120581296715807299658080312158129 9725807329758080612258130273580735985808 0912358130574580738995808121245813087558 0741100580815126-76580744101580818128-77 580747102581262129-78580750103581263134- 7958075310458126680580756105581267 OCL - Outer Channel LengthItemQTYPart #DescriptionItemQTYPart #Description11N/AShell Assembly111562426 Spring Guide21N/APlunger122622729 Seal313129 Snap Ring1324850 Capscrew41-S-Wiper141559906 Pull Wire51558522 Retainer151560492 Piston61-S-Rod Seal161-S-Nylon Ring71-S-Backup Ring171-S-Piston Seal81-S-O-Ring181-S-,-P-Wear Ring91562427 Fuse Piston191684036 Fitting101562425 Fuse SpringHPML-6-S- Included in Seal Kit P/N Included in Piston Service Kit P/N PIDS 55D-MT-001 Through 55D-MT-311 Page 10 Main Lift Cylinder - 2600 Page 11 Main Lift Cylinder - 2600 PSIHPML-1 OCLHIGH PRESSUREOCLHIGH PRESSUREOCLHIGH PRESSURE(in)MAIN LIFT CYLINDER(in)MAIN LIFT CYLINDER(in)

6 MAIN LIFT CYLINDERQTY 2 QTY 2 QTY 2565818378158075910658301757580839825807 6210758301858580691835807651085830215958 0693845807681095830226058069685580771110 5830256158069986580774111583026625807028 7580777112583027635807058858078011358302 8645807088958078311458302965580711905807 8611558303066580714915807891165830316758 0717925807911175830326858072093580794118 5830336958072394580797119583034705807269 5580800120583035715807299658080312158303 6725807329758080612258303773580735985808 0912358303874580738995808121245830397558 0741100580815126584635765807441015830041 2858383277580747102583009129583993785807 5010358301013458380579580753104583013805 80756105583014 OCL - Outer Channel LengthHPML-2 ItemQTYPart #DescriptionItemQTYPart #Description11N/AShell Assembly101562847 Fuse Spring21N/APlunger111562848 Spring Guide31N/ASpacer121-S-,-P-Pull Wire41-S-Wiper131-P-Piston51562630 Retainer141-S-Nylon Ring61-S-U-Cup Rod Seal151-S-Piston Seal71-S-Backup Ring161-S-,-P-Wear Ring81-S-O-Ring171611289 Fitting91563782 Fuse Piston1813129 Snap Ring-S- Included in Seal Kit P/N Included in Piston Service Kit P/N PIDS 55D-MT-312 Through 55D-MT-4103 Page 12 Main Lift Cylinder - 2600 Page 13 Main Lift Cylinder - 2600 PSIFor PIDS 55D-MT-4104 Through PresentHPML-7 OCLHIGH PRESSUREOCLHIGH PRESSUREOCLHIGH PRESSURE(in)MAIN LIFT CYLINDER(in)MAIN LIFT CYLINDER(in)

7 MAIN LIFT CYLINDERQTY 2 QTY 2 QTY 2561006542811006567106100659257100654382 1006568107100659358100654483100656910810 0659459100654584100657010910065956010065 4685100657111010065966110065478610065721 1110065976210065488710065731121006598631 0065498810065741131006599641006550891006 5751141006600651006551901006576115100660 1661006552911006577116100660267100655392 1006578117100660368100655493100657911810 0660469100655594100658011910066057010065 5695100658112010066067110065579610065821 2110066077210065589710065831221006608731 0065599810065851231006609741006560991006 5861241006610751006561100100658712810066 1176100656210110065881291006612771006563 1021007140781006564103100658979100656510 410065908010065661051006591 OCL - Outer Channel LengthItemQTYPart #DescriptionItemQTYPart #Description11-S-,-R-Backup Ring101N/ARod21-N-Cushion Sleeve111-S-,-R-Rod Seal31-F-Fuse Piston121N/AShell Assembly41-S-Nylon Ring131-F-Spring51-S-,-R-O-Ring141-F-Spr ing Guide61N/APiston151-S-Wear Ring71-S-Piston Seal161-S.

8 -R-Wiper81-R-Retainer171N/AWire Ring91-N-Retaining RingHPML-8-N- This is a non-servicable item and connot be replaced - DO NOT Included in Fuse Valve Kit P/N 3110435-R- Included in Retainer Kit P/N Included in Seal Kit P/N 14 Free Lift Cylinder - 2000 AssemblyPart Number Page 15 Free Lift Cylinder - 2000 PSILOW PRESSURELOW PRESSURELOW PRESSUREFREE LIFT CYLINDERFREE LIFT CYLINDERFREE LIFT CYLINDERQTY 1 QTY 1 QTY 1565819028158096110658119157580913825809 6310758119358580915835809651085811955958 0917845809671095811976058091985580969110 5811996158092186580971111581201625809238 7580973112581203635809258858097511358120 5645809278958097711458120765580929905809 7911558120966580931915809811165812116758 0933925809831175812136858093593580985118 5812156958093794580987119581217705809399 5580989120581219715809419658099112158122 1725809439758099312258122373580945985809 9512358122574580947995809971245812277558 0949100580999126------765809511015810011 28------77580953102581183129------785809 55103581185134------79580957104581187805 80959105581189 OCL - Outer Channel LengthOCL (IN)LPFL-5 OCL (IN)OCL (IN)

9 LPFL-6 Item #QTYPart #DescriptionItem #QTYPart #Description11N/AShell Assembly121560465 Spring Guide21N/APlunger131769018 Roll Pin313133 Snap Ring141-S-,-P-Pull Wire41-S-Plunger Wiper151-P-Piston51559983 Retainer161-S-,-P-Nylon Ring61-S-Plunger Seal171-S-,-P-Piston Seal71-S-Backup Ring181-X-Check Valve81-S-O-Ring191-X-O-Ring91-S-,-P-Wea r Ring201-X-Washer101560470 Fuse Piston211-X-Retainer Ring111560824 Spring221642649 Fitting-P- Included in Piston Kit P/N Included in Seal Kit P/N Included in Check Valve Kit P/N PIDS 55D-MT-001 Through 55D-MT-311 Page 16 Free Lift Cylinder - 2000 Page 17 LOW PRESSURELOW PRESSURELOW PRESSUREFREE LIFT CYLINDERFREE LIFT CYLINDERFREE LIFT CYLINDERQTY 1 QTY 1 QTY 1565827818158283110658288157582783825828 3310758288358582785835828351085828855958 2787845828371095828876058278985582839110 5828896158279186582841111582891625827938 7582843112582893635827958858284511358289 5645827978958284711458289765582799905828 4911558289966582801915828511165829016758 2803925828531175829036858280593582855118 5829056958280794582857119582907705828099 5582859120582909715828119658286112158291 1725828139758286312258291373582815985828 6512358291574582817995828671245829177558 2819100582869126------765828211015828711 28------77582823102582873129------785828 25103582875134------79582827104582877805 82829105582879 OCL (IN)LPFL-2 OCL (IN)OCL (IN)

10 OCL - Outer Channel LengthFree Lift Cylinder - 2000 PSIItem # QTYPart #DescriptionItem # QTYPart #Description11N/APlunger131-X-Check Valve21642649 Fitting141-X-O-Ring31222630 Fuse Piston151-X-Circlip41264107 Spring Guide161-X-Washer51-S-,-P-Pull in Wire171-S-,-P-Wear Ring61769018 Roll Pin181-S-Nylon Ring71222629 Spring191-S-Piston Seal81N/AShell Assembly201-S-O-Ring91-S-Plunger Wiper211559983 Retainer101-S-Plunger Seal221-S-Backup Ring111-P-Piston2313133 Snap Ring121N/ATube-P- Included in Piston Kit P/N Included in Seal Kit P/N Included in Check Valve Kit P/N PIDS 55D-MT-312 Through PresentPage 18 Free Lift Cylinder - 2