0476 GPB Catalog - Ready Technology

1 SE LECT IVE FI TTMDie Sets and GuidingFull Ser vice and Ful l RangePr otectedby andInternational PatentsTHEINNOVATOROFOURINDUSTRY 1227 Ready : 0476 GPB Catalog 8/2/11 2:58 PM Page 1Di e Set , Pin & Bu sh ingOve rvie w2 Die Set s -We offer a completeservice Next Day DieSet - stockrectan gu la r. Ordertoday,we llshi p tomorro w. Sp ecial DieSets, bothplainan d ballbea ring,and3 PlateDieSets. AluminumDieSets Blanch ardGroundPlates,Sp ecial Machining, Ready : 0476 GPB Catalog 8/2/11 3:00 PM Page 2 Index34567891011182832 DIE SE TSStan da rd, Two Po stPlai n Bear ing Die stom , Two Pos tAll St ee l Die Sets ..Cu stom , Fo ur Pos tAll St ee l Die Sets ..Cu stom , Two Pos tBall Be ari ng Die Sets ..Cus to m, Four PostBall Bear ing Di e Se ts ..Grou nd Plate Sp ecs ..Aluminum Die Sets ..INCHPl ain BearingCo mpo nen ts ..INCHBal l BearingCo mpo nen TRICPl ai n BearingCo mpo nen TRICBa ll BearingCo mpo nen de Pins and Bushings-We offer the full range,inch & metric OurPlainBe aring lin e off er s youth reety pesof guidepins(s tr aight, demountableanddo ub le diameter)andtwokindsofbushings(de mountableste el an d ourunique,patentedSinteredBr on ze Bushing.)

2 Allof th es e co mponentsarecolor-codedforSelect iv e FitTMan d ar e fullyinterc ha ngeable wi th on e another . OurBa ll Be ar inglineempl oysthesa methreeguidepinsplustw o styles of ballbushings(s tr aight sleeveanddemountable).Unlikeour co mpetitors, our de sign is interchangeablewi th allmajo r ballbe aring br ,youhaveatyo ur disposala one sizefits all ball bearingline. Wemanufactureandst ocktheworld slar gestinventoryofDanly sty le metricguiding. Why?Becausein NorthAmericawear e RE ADYTe ch no lo gy,outs id e NorthAmericawear eDanly Inte rnational *,andwemanufacture andsellDanlydiese ts andguiding thro ughourtenpla ntsandofficesin European d in theFarEast. Now we r e makingourex tensivelineofmet ric componen ts av ailableto ou r U. S. customers.*Makenomistake:NeitherRea dy Tech no logyor DanlyInternationalor any of theDanl y companie s ou tsid e Nor th Americais affili atedin any waywithDanlyDie Set orCo nn ell Limi ted Pa rtner ship1227 Ready : 0476 GPB Catalog 8/2/11 3:00 PM Page 3In- st oc kTwoPost Die Se ts4 Standard,Tw o Pos tPl ain BearingDi e Se ts St andard , in- sto ckdie sets ar emanuf actu redwithourprecisionguidepi nsandstandardshoulderbushings.

3 Bu sh ingcl amppositionis forleft-to-ri ght feed. Pl ea sespecifypi n length(L) , quantityneededandcatalognumber withyourord er . Unles s otherwisesp ecified,sta nd ardshould er lengthbushingswillbesup pl r Ex ampl eQt yCat al og No .Pin Length12S1 00 6-1 1L = 6In- sto ck, 2 Post Plain Bear ing Die Se tsside vie wto p vie w1227 Ready : 0476 GPB Catalog 8/2/11 3:00 PM Page 45 Cust omTwo PostDie Set sCustom, Two PostAll Ste el Di e Se tsBackPos t - Ty pe 2 BDia gon al Pos t - Ty pe 2 DCe nte r Pos t - Type 2 CCan be madewit h po sts on ot he r diagonal, if ter of die spaceis in th e cen ter of th e die o Po st Die Set sDimensionsfurnishedwhencustomerspecifie sonly A and B dimensiondoesnot pe2B , 2D, :O & P shouldbedi ff er ent dia meters on Type2D & 2C die , B, J, K, pebus hings- si nteredbr onzebushingssuppli er ingcustom,allsteeldiesets, threadedshank,if setsmay ter of die spaceis in th e cen ter of th e die Ready : 0476 GPB Catalog 8/2/11 3.

4 00 PM Page 5Cu st om Four Pos tDie Se ts6 Custom, Four Pos tAll Ste el Di e Se tsFou r Post - Type le showsaccepteddesigndimensio ns . Anyorallof thesedimensions,ho wever , can bechangedto conformtocu st omer s spec ificationsof A,B, O, P, J, K,L, F or W, di e setsare alwaysmadesothatthepunchholder ca n notberev er sedondieho lder. Ty pe 4 Psar e madewithsamediameter posts, but therightfr ontpostisoffse t 1/ 8 towardoutsideedgeof die these setsar e available bothwithorwi th ou t sha essotherwisespecified,11/411/215/813/417 /8221/223/415/8221/421/223/4333/441/4CF3 /4 1 11/4 11/2 13/4 2 21/2 3 NominalGuide PostDiametersha nkis always locatedin mi ddle of bo th AandB dimensions. Forsafetyrea sons,wesup ply only thr ea dedshanks. Seepage9forThreadedSha des ignotherthan shownin cata-logca n be fur nis hedin stomdie setsmaynotbe ur Post Di e Se tsRigh t fro nt pin offset 1/8.

5 When order ingcustom,allsteeldiesets,specify:Let Us Qu ot e You r SpecialApplications Al uminumdiesets. Threean d fo ur pl atendiesets. Pl atewor k, gro undorunground. Str essrelievedpl ates. Diese ts canbemadewithheelblo cks. Perpr in t CNCmac hining,ho les , keyway s, cutoutsan d men si on s furnis he d wh en custo mer specifies on ly A andB dim en si se dim en sion s ap ply to both two po st andfou r post set Ready : 0476 GPB Catalog 8/2/11 3:00 PM Page 67 Two PostBallBearingDie Set sCust om, Two Pos tBall Be aringDie SetsBackPos t - Type 2 BBDia gona l Pos t - Ty pe 2 BDCe nte r Pos t - Type pe 2B B, 2BD, mensionsA,B, J, be ar ingdie setswillbefurnishedwi thstraight steelsleevebushingsordemountableball bearingbus hi Po st Die SetsDi mens io ns furn ish ed when cu sto mer specifies only A and B dime T is minimumshut dia meter O & P.

6 (OandP shoul dbe dif fer entfor2B D and2B C. ) stomdie setsmaynotbe returnedforcr ed order ingcustomballbearingdi e sets,specify:Cent er of die spaceis in th e cen ter of th e die er of die spaceis in th e cen ter of th e die Ready : 0476 GPB Catalog 8/2/11 3:00 PM Page 78 Fou r Po st Bal lBe ar in g Die Se tsFo ur Pos t - Type 4 BBCus tom, Four Pos tBal l Beari ng Di e Se tsFo ur Po st Die SetsDim en sio ns furn is hed wh en cus to mer spe cifi es onlyA an d B di mens io dimensio ns apply to both two post an d fo ur post set er to pages26and27forthecorrect selectionofopera lo ngstr ok e app lic ations,thepi n andcagecanbedisengagedonl yif thepr essis operatedat lessthan150sp m andin a vertical positionwithaccurateramgi b ali ll Bea rin g Com po nentSelectionRightfrontpin offset1/4 to xim um Pin Len gt h= Mi nimumShut Height- 3/4 Ma xim um Str aight Slee ve Leng th= Mi nimumShut Height- Pu nchHolderThickness- 1/4 1227 Ready : 0476 GPB Catalog 8/2/11 3:01 PM Page 89 AISI 102 0 Mil d Stee l Pl ate- 21si zesin stock,fr om1/2 to 4.

7 Blan ch ard GrindingAvail able-call fordetails. Alsoavailabl e in aluminum-not stocked,sp ecifygr ade. Sendus yourpr ints -Ouremailis: rtin en t Die Se t Stan dar dsFl pe r linealfootTh ick ne ss Plates+1/ 16stocksetsTh ick ne ss Plates+ 1/ 16-1/8specialsetsSh an k Diameter+ . e Pins in 6 inchesGuid e Pins in 6 inchesGuid e Bushin in 6 inchesGuid e Bushin gsParallel is in 6 inchesParallel ismAssembledDi e nc hard Grou nd St rip per Pla tes Burned edges Thickness+1/16/ - 0 AISI 1020ste el avail ab le fro m stockGroundPla te Specificati onsThr eade d Sh an k Se lect ion* sto ck length sO**PS-O5/8-11 onlyLengthThreadCCatalogNumberDiameterOL engthB1 2 2 2 PS-013/413/4 11/2 23/4 23/4 23/4 21/2 3 19/16 PS-1PS-2PS-3PS-4PS-5PS-6PS-7PS-8PS-9PS-1 1PS-12PS-13PS-14PS-15PS-16PS-17PS-18PS-1 9PS-21PS-22PS-23PS-24PS-25PS-26PS-27PS-2 8PS-31PS-32PS-33PS-34PS-35PS-36PS-37PS-3 8PS-41PS-42PS-43PS-44PS-45PS-46PS-47PS-4 8111/413/811/215/8*13/42*21/421/2*111/41 3/811/215/8*13/42*21/421/2*11/413/811/21 5/8*13/42*21/421/2*11/413/811/215/8*13/4 2*21/421/2*11/413/811/215/8*13/42*21/421 /2*1227 Ready : 0476 GPB Catalog 8/2/11 3.

8 01 PM Page 910 Alu min umDie Se tsAlum inumDi e Se ts , Pl ates,Ram and Mol d Plates One- th irdtheweight of steel Fast er an d eas iersetup Less wea r andtearonthemachine(clutch , brake,ram,..) Easymachinabilitymeans20-35 % increasedfeedrates Us esexis ti ngco nventional cu tti ngstools Draws heat awayfromtooling, thendi ssi pates heatquickl y Ru st free,least susceptibleto elements Imperv io usto typical(watersoluble)die lu bes Non- magnet ic - goodenvironment forin- die sensing St re ss relievedin theprocess - a st ablematerialbe fo re/afte r machining Easilyre cy clableNote:It is reco mm en ded to fin ish heavy(pointpres sures)machiningbeforegri nd in g for best resu lts. We do not recommend usingsteeland aluminumpla tes in a die set com binati on .* (b tu/ ft/ hr/ ft2/ F)** avera ge coefficien t (x 10-6/i F)** * (x 106lbs.)

9 / )Advantagesof Aluminum:Fou r Pos t - Ty pe 4 PBa ck Po st - Ty pe 2 BCen te r Pos t - Typ e 2C1227 Ready : 0476 GPB Catalog 8/2/11 3:01 PM Page 10 InchIndex11 INC HPl ain BearingCo mponentsPr eci sion Gu ide Pin mo un table Pin mo un table Sin te re dBro nze Bu shin mo un table Ste elBu sh ings ..Do ubl e Dia me ter Pin HBall BearingCo mponentsPr eci sion Gu ide Pin l Be ari ng Cag es ..Str ai gh t Sle eve Bu shing mo un table Bu sh ing mo un table Pin le cti ng th e Prop erOpe rat in g Co nditio le cti ng th e Corre ctCo mp on en ts .. Guide Pi ns Sleeve Bus hings CagesSe le cti on Cha thefo llowin g 17pages, yo u will seea numberof in novativeid easde sig ne d to increase thepe rformanceof yourstampingtools, red uceyo ur in ventor y co sts , si mplifydieassembly andmainte nan ce , an d maximiz e available di e e some of th e highlight s:READYPla in andBal l Be aringComponents Ea chReadypinser vesa dualfunc tion- it canoperateasaplain be ar ingpinora ball bearing st of a dualinvento ry.

10 Re ad y s Se lective FitTMsys te m mat ch esea ch pi n to thecorrectbushingto achie vethepr oper fit . Ea chpartis color-coded(whit e, blue,oryellow), so aslon g asthecolorspotonthepi nmatc hesth at of the bushin g, theru nningclearancein eachpin/b us hing pairin yo ur to ol will be earancegr ows in propor tionwiththepindiameter ,Selectiv e FitTMautomaticallygivesyouthe proper running fit foryourapplication. Younow havea ch oiceof clampi ng methodswi th ourde mount-ablepins. Youcansecure th e flan gewithtr aditionaltoecl ampsandsc rews, oryoucanho ld the pin in placewitha stopwashe r moun tedin theun dersideof th e die ampsyo u gainextr a di e space. Ano the r innov at ionwhichsavesspaceis Ready s patentedRing Syste eff ectyoucannowuseourballbearingsl eevebushinglikea m clampshavea sm allerfootprintthana tr ad i-tional demountablebushing yo u er to page19fo r Ready : 0476 GPB Catalog 8/2/11 3.