0930-861580 Conestoga 2 Parts List - Aero Industries

1 Call 800-535-9545 | , IN | Omaha, NE | Streetsboro OHServing the Truck & Trailer Industry Since 1944 Attention Dealers: Please give this owners manual to the customer when the product is 2 Parts Lists2 Conestoga 2 Installation Instructions DirectoryItem PageOverview of Parts 3 Bulkhead Assembly 4 Lens Cap Assembly 5 Bulkhead / Wing Lock Assembly 6 Front Bow Assembly 7 Intermediate Bow Assembly 8 Intermediate Bow Quints Assembly 9 Uplift Assembly 10 Rear Bow Assembly 11 Curtain Clamp Assembly and Header Assembly 12 Car Assemblies 13 Car Assemblies Parts 14 Car Rear Lock Assemblies 15 Rear Lock Crank Handles 16 Rail Assembly and Inspection Plate Kit 17 Rear Curtain Hardware 18 Replacement Curtains and Panels 193 Conestoga 2 Parts ListLens Cap AssemblyPages 5 BulkheadPages 4 Intermediate Bow AssemblyPages 8 Intermediate Bow Quints AssemblyPages 9 Front Bow Assembly Pages 7 Rail AssemblyPages 17 Replacement Curtain or PanelPages 19 Rear Lock

2 AssemblyPages 15 Front Bow Car AssemblyPages 13-14 Rear Curtain HardwareRoll or PullPages 18 Rear Bow AssemblyPages 11 Rear Bow Car AssemblyPages 13-14 Uplift Bow AssemblyPages 10 Intermediate Bow Car AssemblyPages 13-14 Uplift Bow Quints AssemblyPages 10 Bulkhead / Wing Lock AssemblyPages 6 Curtain Clamp Assembly & Header AssemblyPages 12 Rear Lock Crank HandlesPages 164 Conestoga 2 Parts ListHeightNo Skin (DOT)Polished Skin (DOT)W/ Access Door (Non-DOT)96" Trailer Width102" Trailer Width96" Trailer Width102" Trailer Width96" Trailer Width102" Trailer Width72"0201-9572960201-9572020201-92729 60201-9272020201-9472960201-94720284"020 1-9584960201-9584020201-9284960201-92840 20201-9484960201-94840296"0201-959696020 1-9596020201-9296960201-9296020201-94969 60201-949602100"0201-9500960201-95000202 01-9200960201-9200020201-9400960201-9400 02102"0201-9502960201-9502020201-9202960 201-9202020201-9402960201-940202104"0201 -9504960201-9504020201-9204960201-920402 0201-9404960201-940402 Bulkhead AssemblyDuralite Bulkhead W/ No Skin (DOT)Duralite Bulkhead W/ Polished Skin (DOT)Duralite Bulkhead W/ Access Door (Non-DOT)

3 *10201-867436 Register Plate*20830-691834 Rivet 1/4" x 5/8" Steel*30765-618838D-Foam123* Items 1, 2, & 3 are not included in Bulkhead 2 Parts Cap Cap Edging Horizontal30201-861018 Lens Edging Vertical40765-999104 Foam Tape 1/8" x 1" Gray50765-65090010-24 Speed Nut60201-860014 Wiring Harness C2 Bulkhead70201-860002 Light Corner 2"80201-860015 Light Cup Rubber90830-691870 Rivet 1/8" x .375"100820-681300 Washer 1/8" Backup110825-650900#10-24 x 3/4 Pan Head Phillips120825-6705511/4-20 x 3/4 Pan Head Phillips76512483 Lens Cap Assembly491012116 Conestoga 2 Parts ListBulkhead Wing / Lock AssemblyUnit HeightBulkhead Lock Assembly3A. "0201-9632290201-96323068-79"0201-963233 0201-96323480-91"0201-9632370201-9632389 2-104"0201-9600130201-960012105"+0201-96 32410201-963242 Unit HeightBulkhead Wing / Lock Assembly1A. "0201-963169 0201-96317084"0201-961022 0201-96102396"0201-963173 0201-963174100"0201-963177 0201-963178102"0201-961026 0201-961027104"0201-963179 Casting B/H Casting B/H Lower " Lower " Wing Plate Assembly Wing Plate Assembly Shaft Front Lock80201-862124 Washer Front Locks Bronze90201-960017 Shaft Ratchet Assembly100835-691618 Spring Pin 3/16" x 1 1/4"11A0201-862177 Latch Plate Plate Lock Washer130825-6508803/8-16 x 5/8 Hex Bolt140825-6708891/4-20 x 3/4 Pan Head Phillips150810-6505031/4-20 x 1 1/4 Hex Bolt160815-6604561/4-20 Hex Jam Nut1A1B4A3B73A8911A105B6B9876A5A12144B10 131411B121315161414 Unit HeightBulkhead Wing Extrusion2A.

4 "0201-861547 0201-86154884"0201-861170 0201-86117196"0201-861551 0201-861552100"0201-861555 0201-861556102"0201-861186 0201-861044104"0201-861557 0201-86155816152A2B7 Conestoga 2 Parts Connecting Striker20201-962427 Striker Plate Assembly Hinge30825-6705501/4-20 x 1/2 Set Screw40815-6604561/4-20 Hex Jam Nut50201-861338 Front Latch Lock Sleeve60810-6504651/2-13 x 2 1/2 Carriage Bolt70820-6808101/2 Flat Washer80815-6608551/2-13 Nylon Hex Nut90209-862007 Bow Strip 30" Long100201-862106 Anti-Wear Strip Aluminum110825-670365#12 x 1 Unslotted Hex BoltFront Bow AssemblyHeight96" Trailer Width102" Trailer Width72"0201-9629160201-96302984"0201-96 28340201-96285096"0201-9629260201-963039 100"0201-9629360201-963049102"0201-96284 20201-962806104"0201-9629410201-963054 Front Bow Assembly* Items 12, 13, & 14 are not included in Front Bow Assembly1213149976512483710110201-962181 J Clamp Assembly Kit *120201-962102 Front Bow J Clamp*130825-6708891/4-20 x 3/4 Pan Head Phillips*140825-6702155/16-18 x 1/2 Square Head Bolt8 Conestoga 2 Parts ListIntermediate Bow AssemblyIntermediate Bow AssemblyHeight96" Trailer Width102" Trailer Width72"0201-9628670201-96287384"0201-96 28680201-96287496"0201-9628790201-962886 100"0201-9628700201-962876102"0201-96288 10201-962888104" "U" 101"2B0201-863107 Intermediate "U" 107"30201-860115 Tube Bow Splicer40810-6500995/16-18 x 2 1/2 Hex Bolt50815-6604615/16-18 Hex Nut60820-6805105/16 Flat Washer70820-6805205/16 Lock Washer80201-863201 Uplift Bracket Primary90201-863202 Uplift Bracket Secondary* Items 10, 11.

5 & 12 are not included in Intermediate Bow Assembly10111289 Intermediate Bow Half AssemblyHeight1 "0201-96289184"0201-96289296"0201-962903 100"0201-962894102"0201-962905104"0201-9 6290646752B332A110201-962182 J Clamp Kit I *100201-962347 Intermediate Bow J Clamp*110825-6708891/4-20 x 3/4 Pan Head Phillips*120825-6702155/16-18 x 1/2 Square Head Bolt9 Conestoga 2 Parts List1099846572B332A1A1 BIntermediate Bow Quints AssemblyHeight102" Trailer Width98"0201-963436100"0201-963457102"02 01-963483105"0201-963466106"0201-9633411 10"0201-963431112"0201-963443* Items 11, 12, & 13 are not included in Intermediate Bow AssemblyIntermediate Bow Quints AssemblyIntermediate Bow Quints Half AssemblyHeight1A "0201-9634370201-963438100"0201-96345802 01-963459102"0201-9634840201-963485105"0 201-9634670201-963768106"0201-9633420201 -963349110"0201-9634320201-963433112" Intermediate "U" 101"2B0201-863107 Intermediate "U" 107"30201-860115 Tube Bow Splicer40810-650099 5/16-18 x 2 1/2 Hex Bolt50815-660461 5/16-18 Hex Nut60820-680510 5/16 Flat Washer70820-680520 5/16 Lock Washer80201-863201 Uplift Bracket Primary90201-863202 Uplift Bracket Secondary100201-860692 Tube Spacer Uplift Bracket0201-962182 J Clamp Kit I *110201-962347 Intermediate Bow J Clamp*120825-6708891/4-20 x 3/4 Pan Head Phillips*130825-6702155/16-18 x 1/2 Square Head Bolt11121310 Conestoga 2 Parts ListUplift ChartPrimary Uplift Bow2 See ChartSecondary

6 Uplift Bow3 See ChartQuints Uplift Bow40201-968520 Webbing Strap Kit (24 pieces)50201-960258 Strap Assembly Quints60715-619403 Compression Spring70201-861009 Uplift Connector80835-6196375/16 x 1 7/8" Clevis Pin90820-6812123/4 X .313 Flat Washer100835-6185021 1/8" Ring SplitPrimary Uplift BowHeightUplift Leg Height96" Trailer Width102" Trailer Width70"-79" 61 3/4"0201-8611560201-86115580"-89" 72"0201-8611600201-86116190"-97" 78"0201-8611380201-86113998"-110" 84 3/4"0201-8610400201-861041 Secondary Uplift BowHeightUplift Leg Height96" Trailer Width102" Trailer WidthAll Units33 1/2"0201-8610420201-861043 Quints Uplift BowHeightUplift Leg Height96" Trailer Width102" Trailer WidthAll Units93 9/16"0201-86118489106712345214 Secondary Uplift BowSecondary Uplift BowPrimary Uplift BowPrimary Uplift BowQuints Uplift Bow11 Conestoga 2 Parts ListRear Bow AssemblyRear Bow Assembly - Roll Curtain W/ CrankHeight96" Trailer Width102" Trailer Width72"0208-9633510208-96335184"0208-96 33520208-96336696"0208-9633560208-963370 100"0208-9633580208-963372102"0208-96335 90208-963373104"0208-9633600208-963374

7 Rear Bow Assembly - Pull Curtain W/ RopeHeight96" Trailer Width102" Trailer Width72"0208-9634510208-96346584"0208-96 34520208-96346696"0208-9634560208-963470 100"0208-9634580208-963472102"0208-96345 90208-963473104" *1A0201-963200 Rear Bow J Clamp *1B0201-963091 Rear Bow J Clamp *20810-6504671/2-13 x 1 3/4 Carriage Bolt*30810-6000001/2-13 x 1 1/2 Hex Bolt*40820-6808101/2 Flat Washer*50815-6608551/2-13 Nylon Hex Nut*60825-6702155/16-18 x 1/2 Square Head Block Aluminum80201-962720 Tarp Tension Rod Assembly90810-6000041/4-20 x 3/4 Hex Bolt100820-6804125/16 Fender Washer110815-6604511/4-20 Nylon Hex Nut120765-618838D-Foam130201-861133 Rear Tarp Splint7651A248391012111B12 Tarp Clamp1313 Rear Bow W/ Roll CurtainRear Bow W/ Pull Curtain* Items 1A, 1B, 2, 3, 4, 5,& 6 are not included in Rear Bow Assembly12 Conestoga 2 Parts ListClamp AssemblyHeight1 "0201-9625480201-96254984"0201-962560020 1-96256196"0201-9625720201-962573100"020 1-9625760201-962577102"0201-9625780201-9 62579104" Rear Pull Curtain Header Assy 96"3B0201-962066 Rear Pull Curtain Header Assy 102"4A0201-962165 Rear Roll Curtain Header Assy 96"4B0201-962166 Rear Roll Curtain Header Assy 102"50730-612430 Loop Footman 2"60750-616657 Pulley Single Swivel Eye70750-616656 Pulley Double Swivel Eye80810-600004 1/4-20 x 3/4 Hex Bolt90815-660451 1/4-20 Nylon Hex Nut100201-862515 1 1/8 x 6 Rubber110760-618659 1/4" Black Poly Rope 57 ft*120765-615100 Rubber C-Channel Seal*130825-650510 #10 x 1 1/2 PPH TEK**140730-612360 Hook "J" Tarp Hook**150825-670365 #12 x 1 Hex Washer Self DrillingCurtain Clamp Assembly and Header Assembly4A4B3A3B67895**

8 Items 17, 18, 19 & 20 are included with item 16 Lock Bar Assembly for Rear Curtain1218171619222124232010111312* Items 12 & 13 are not included with Clamp Assembly** Items 14 & 15 are included in the rear bow0201-961303 Curtain Lock **160201-967509 Lock Bar Assembly for Rear Curtain**170810-6000041/4-20 x 3/4 Hex Bolt**180815-6604561/4-20 Nylon Hex Jam Nut**190201-960011 Rear Pin & Cable Assembly**200830-6505163/16 x 5/8 Rivet210201-867015 Lock Bar Rest220201-867016 Stay Lock Bar230810-6505105/16 x 1 Hex Washer Head Type F240825-670560#14 x 1 Flat Head Phillips141513 Conestoga 2 Parts ListCar AssembliesCar Intermediate Assembly0201-962703 Car Front Assembly Front Assembly Rear Assembly Rear Assembly 2 Parts ListCar Assemblies Intermediate Bow1B0201-861029 Car Front Front Rear Weldment1E0201-962061 Car Rear Weldment20201-962700 Wheel Assy W/Bearing/Ring30201-862043 Spacer Wheel40201-862044 Bolt Jam Nut60201-962275 Car Locking Dish Assembly70830-6505113/16 x 7/8 Rivet80201-867464 Pin Pivot 1 1/2" Dia90840-618502 Retaining Ring Rear Lock*100201-867500 Bracket Curtain Strap*110830-6918341/4 x 5/8 Rivet* Items 10 & 11 are NOT included with car 2 Parts Rear Assembly With Lock1B0201-961141 Car Rear Assembly With Lock2A0201-962416 Rear Lock Assembly Lock Assembly Lock Magnet40825-670365#12 x 1 Unslotted Tube Assembly Tube Assembly Assembly Welded C270820-6812093/4 Flat Washer SAE80820-6803003/4 Spherical Washer90815-6608493/4-16 Slotted Hex Bearing Bronze110201-867462 Lead Screw Rear Lock120785-609140 Lube Fitting Rear Lock130835-6916261/8 x 1 Cotter Pin140835-6196411/2 x 1 3/4 Clevis Pin150920-324018 Caution Label1A2A341B2B3412131415967811101214159 67811105A5B1313 Car Rear Lock

9 Assemblies2A2B16 Conestoga 2 Parts Lock Crank Handle2A0201-962113 Rear Lock 2 U-Joint Crank Lock 2 U-Joint Crank - Rear Lock Handle40835-6911163/16 x 1 1/4 Spring Pin50201-962125 Handle Holder Assembly Holder Assembly *70835-691721 Lock Pin Wire*81040-860113 Cable W/ Interlock Snap*90830-6505113/16 x 7/8 Rivet*100820-6804047/32 x 1 Fender Washer110201-962161 Handle Retainer* Items 6, 7, 8, & 9 are included with items 4 & 59101162A445872B93 Rear Lock Crank HandlesOptionalStandard117 Conestoga 2 Parts ListRail Assembly and Inspection Plate Aluminum Extruded Rail 24 FT1B0201-960400 Aluminum Extruded Rail 12 FT20765-619813 3" Dust Guard Insert Rubber30201-861065 Car Angle Track SS 8'40201-862345 Track Top Support SS50201-863440 Rear Rack Lock6A0201-960137 Rail Stop Rear Rail Stop Rear Decal "Lock-Unlock"80201-863261 Stop Shim90830-691832 1/4 x 3/8 Rivet100810-650482 1/4-20 x 1 1/2 Hex Bolt110815-660668 1/4-20 Hex Jam Nut120825-660852 1/2-13 x 1 3/4 FH Cap Screw130820-680810 1/2 Flat Washer140815-660855 1/2-13 Nylon Hex Nut891011523476A1A6B7810111213141B0201-9 68032 Rail Inspection Plate KitNo.

10 DescriptionQTY15 Inspection Plate Lower116 Inspection Plate Upper117 Rail Inspection Plate Connector1181/4 x 3/8 Rivet3191/4-20 x 3/4 Carriage Bolt4201/4-20 Nylon Hex Nut4211/2-13 x 1 3/4 FHSCS2221/2 Flat Washer2231/2-13 Nylon Hex Nut215161718192021222318 Conestoga 2 Parts ListRear Curtain Roll Pipe 98"1B0201-862105 Roll Pipe 105 1/2"20845-690110 1/4 x 3/4 Nylon Anchor Rivet30201-962516 Crank Assembly for Roll-up Curtain*40201-962513 Crank Assembly Lover*50201-962514 Crank Extension 40"*60201-962515 Crank Assembly upper W/ Loop Footman 2"80750-616657 Pulley Single Swivel Eye90750-616656 Pulley Double Swivel Eye100810-600004 1/4-20 x 3/4 Hex Bolt110815-660451 1/4-20 Nylon Hex Nut120760-618658 1/4" Rope Black Polypropylene (Ft)See Page 18 for Replacement CurtainRear Roll CurtainRear Pull Curtain* Items 4, 5, & 6 are included