Parts Lists

1 Call 800-535-9545 | , IN | Omaha, NE | Kent OHServing the Truck & Trailer Industry Since 1944 Attention Dealers: Please give this owners manual to the customer when the product is Lists2 CONESTOGA XP Parts List DirectoryItem PageOverview of Parts 3 Order Explanation Page 4 Rail Assembly and Inspection Plate Kit 5 DOT Bulkhead Assembly Round Top, Polished 6 Non-DOT Bulkhead Assembly - with or without Door Flat Top 3 pc 7 Non-DOT Bulkhead Assembly - with or without Door Round Top, Non-Polished 8 Non-DOT Bulkhead Assembly - with or without Door Round Top, Polished 9 Bulkhead Door Hardware 10 Front Bow 30" Assembly 3 pc 11 Front Bow Car Assembly Parts 12 Bulkhead and Front Lock Assembly 13 Intermediate Bow Assembly - Double or Quad Uplift Bows 14 Intermediate Bow Assembly - Quints Uplift Bows 15 Uplift Assemblies 16 Rear Bow 30" Assembly - Adjustable Keder / Aero Rad Clamp & Car Assembly Parts 17-18 Rear Bow 30" Assembly - Adjustable Keder / Aero Rad HE Speed Lock G5 & Car Assy Parts 19-20 Rear Bow 30" Assembly - Adjustable Keder / Aero Rad C2 Style Lock G5 & Car Assy Parts 21-24 Rear Bow 30" Assembly - Adjustable Keder / Standard Curtain Clamp 25 Rear Lock Handles.

2 Over-Center & C2 26 Curtain Clamp Assembly and Header Assembly 27 Aero Rad Curtain Header Assemblies & Curtain Clamp Assembly 28-29 Rear Curtain Hardware 30 Replacement Curtains and Panels 31 LEGACYDOT Bulkhead Assembly Flat Top 32 Non-DOT Bulkhead Assembly with or without Door Flat Top 33 Front Bow 23" Assembly 34 Front Bow 23" Car Assembly Parts 35 Front Bow 30" Assembly 36 Front Bow 30" Car Assembly Parts 37 Rear Bow 23" Assembly - Standard Curtain Clamp, Aero Rad, 5 Keder, & Car Parts 38-41 Rear Bow 30" Assembly - 5 Keder / Aero Rad Speed Lock 425 Keder Tarp Clamp 43 Rear Bow 30" Assembly - Standard Curtain Clamp / Speed Lock & Car Assembly Parts 44-45 Rear Bow 30" Assembly - Adjustable Keder / Aero Rad Speed Lock G4 & Car Assy Parts 46-47 Rear Bow 30" Assembly - Adjustable Keder / Aero Rad C2 Style Lock G4 & Car Assy Parts 48-49 Aero Rad Curtain Curtain Clamp Assembly 503 CONESTOGA XP Parts ListBulkheads Pages 6 - 10 Intermediate Bow Assembly & Car AssembliesPages 14 - 15 Front Bow Assembly & Front Car AssembliesPages 11 - 12 Rail AssemblyPage 5 Rear Curtain HardwareReplacement Curtain or PanelPages 30-31 Rear Lock Assembly & Lock HandlePages 26 Front Car

3 PartsPage 12 Standard Curtain ClampsAero Rad Curtain Clamps and HeaderPages 27 - 29 Rear Bow AssembliesPages 17 - 25 Rear Car PartsPage 18, 20, 22-24 Uplift Bow AssembliesPage 16 Bulkhead and Front Lock AssemblyPage 134 CONESTOGA XP XP002037 FEB-2013 Aero WarrantyAero Products come with a one year warranty on all Parts . It's another example of our ongoing commitment to customer satisfaction and to Order Parts :1) Have Serial Number : The serial number plate is located on the front of the bulkhead on the driver side. This number will allow Aero to recognize you Conestoga XP unit and the necessary replacement Parts you ) Locate the part (s) you need using this ) Contact Aero Industries, Inc (1-800-535-9545)Serial Number:Important:This page explains how to order replacement Parts for your Conestoga XP.

4 Be sure to read this page before placing an order with your Aero Sales Representative. To ensure that you are ordering the replacement Parts for you specific Conestoga XP be sure to give your Aero Sales Representative your serial Conestoga Configurations:Standard widths are 96" and 102". Width is measured from the outside of the rub rails. A 96" wide trailer finishes out approximately 102" overall width and a 102" wide trailer finishes out approximately 107" overall Parts listed are for either 84", 100", or 102" system height. System height is measured from the top of the deck to the top of the bulkhead. If your system height is different the last two digits of the replacement part number will be replaced with the last two digits of your system height.

5 Example 1: System height is 88" and part number is 0221-918600 your number will be 2: System height is 114" and part number is 0221-918600 your number will be XP Parts ListRail Assembly and Inspection Plate Extruded Rail 24 FTVARIES1B0201-960400 Aluminum Extruded Rail 12 FTVARIES20201-863440 Rear Rack - Lock230201-861065 Rail Insert Stainless Steel 8'VARIES40201-862345 Track Top Support SS250830-6918321/4 x 3/8 Rivet660765-6198213" Dust Guard Insert RubberVARIES (0765-619813 Replaced 1-15-14)7A0211-961102 Rail Stop Rear DS W/Hole17B0211-961103 Rail Stop Rear PS W/Hole180201-863261 Stop Shim290810-6504821/4-20 x 1 1/2 Hex Bolt2100815-6606681/4-20 Hex Jam Nut2110825-6608521/2-13 x 1 3/4 FH Cap Screw76120820-6808101/2 Flat Washer76130815-6608551/2-13 Nylon Hex Nut76140211-961104 End Stop Rod Weldment2150211-862103 End Stop Weather Shield2160815-6612581/2-13 Acorn Cap Nut2170815-6606661/2-13 Hex Jam Nut68591026347A1A7B89101112131B151716171 40201-968032 Rail Inspection Plate Inspection Plate Assembly1191/4-20 x 3/4 Carriage Bolt4201/4 Lock Washer4211/4-20 Hex Nut4221/2-13 x 1 3/4 FHSCS4231/2 Flat Washer4241/2-13 Nylon Hex Nut4231819202122240201-863449 LOCK-OUT.

6 REAR CLEATNOT part of kit6 CONESTOGA XP Parts ListDOT Bulkhead Assembly Round Top, PolishedHeightDOT Bulkhead AssemblyNotched Leg96" Trailer Width102" Trailer Width96" Trailer Width102" Trailer Width84"0226-9149840226-9749840226-41498 40226-474984100"0226-9149000226-97490002 26-4149000226-474900102"0226-9149020226- 9749020226-4149020226-474902 Front Lock Handle Shipped LooseFront Lock Handle Shipped LooseFor replacement Parts use the last two digits of the system height for the last two digits of the part : 0226-9149XX and system height is 88", part number would be : 0226-9749XX and system height is 112", part number would be LegNotched Leg7 CONESTOGA XP Parts ListHeightBulkhead Assembly No Door96" Trailer Width102" Trailer Width84"0226-9137840226-973784100"0226-9 137000226-973700102"0226-9137020226-9737 02 Non-DOT Bulkhead Assembly with or without Door Flat Top 3 PC, Non-PolishedFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseHeightBulkhead Assembly with Door96" Trailer Width102" Trailer Width84"0226-9135840226-973584100"0226-9 135000226-973500102"0226-9135020226-9735 02 For replacement Parts use the last two digits of the system height for the last two digits of the part .

7 0226-9137XX and system height is 88", part number would be : 0226-9737XX and system height is 112", part number would be XP Parts ListHeightBulkhead Assembly No DoorNotched Leg96" Trailer Width102" Trailer Width96" Trailer Width102" Trailer Width84"0226-7186840226-7786840226-41868 40226-478684100"0226-7186000226-77860002 26-4186000226-478600102"0226-7186020226- 7786020226-4186020226-478602 Non-DOT Bulkhead Assembly with or without Door Round Top, Non-PolishedFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseHeightBulkhead Assembly with DoorNotched Leg96" Trailer Width102" Trailer Width96" Trailer Width102" Trailer Width84"0226-7187840226-7787840226-41878 40226-478784100"0226-7187000226-77870002 26-4187000226-478700102"0226-7187020226- 7787020226-4187020226-478702 For replacement Parts use the last two digits of the system height for the last two digits of the part : 0226-7186XX and system height is 88", part number would be.

8 0226-7786XX and system height is 112", part number would be LegNotched Leg9 CONESTOGA XP Parts ListHeightBulkhead Assembly No DoorNotched Leg96" Trailer Width102" Trailer Width96" Trailer Width102" Trailer Width84"0226-7189840226-7789840226-41898 40226-478984100"0226-7189000226-77890002 26-4189000226-478900102"0226-7189020226- 7789020226-4189020226-478902 Non-DOT Bulkhead Assembly with or without Door Round Top, PolishedFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseFront Lock Handle Shipped LooseHeightBulkhead Assembly with DoorNotched Leg96" Trailer Width102" Trailer Width96" Trailer Width102" Trailer Width84"0226-7188840226-7788840226-41888 40226-478884100"0226-7188000226-77880002 26-4188000226-478800102"0226-7188020226- 7788020226-4188020226-478802 For replacement Parts use the last two digits of the system height for the last two digits of the part : 0226-7189XX and system height is 88", part number would be : 0226-7789XX and system height is 112", part number would be LegNotched Leg10 CONESTOGA XP Parts ListPart T-HANDLE SS 1-1/2"20815-660121 NUT HEX.

9 #10-3280630-962100 CABLE BOX DOOR 28"10810-650479 BOLT HHCS 1/4-20x1-1/2"20815-660451 NUT HEX. 1/4-20-NYLOCK20820-681212-SWASHER FLAT 3/4 ODx .313ID20765-620128 TAPE BOX SEAL 4100 B-3192 IN0765-620124 TAPE FOAM 3/8X1-1 FTBulkhead Door HardwareDOOR FRAME0765-620128 - RUBBER SEAL0765-620124 - FOAM TAPEDOORB ulkhead Seal Plate Gap Plate, Bulkhead120765-620128 Tape Box Seal 4100 B-3130830-691832 Rivet 1/4 X 3/823123 Seal PlateBulkhead Leg11 CONESTOGA XP Parts *10201-710004 Pull Handle 2*20201-710005 Gasket2*30830-6505113/16 x 7/8" Rivet4 Front Bow AssemblyHeight96" Trailer Width102" Trailer Width84"0228-7234840228-783484100"0228-7 234000228-783400102"0228-7234020228-7834 02 Front Bow 30" Assembly 3 pc0201-962181 J Clamp Assembly Kit *40201-962102 Front Bow J Clamp1*50825-6708891/4-20 x 3/4 Pan Head Phillips4*60825-6702155/16-18 x 1/2 Square Head Bolt2546 Front Lock Assembly Lock Assembly * Items 1, 2, 3, 4, 5.

10 & 6 are NOT included in Front Bow AssemblyFor replacement Parts use the last two digits of the system height for the last two digits of the part : 0228-7234XX and system height is 88", part number would be : 0228-7834XX and system height is 112", part number would be is Shipped knock-down12 CONESTOGA XP Parts ListCar Front Assembly 30"0221-942064 Car Front Assembly 30"0221-9420650201-962096 Wheel Assembly Assy W/Bearing/Ring120201-862043 Spacer Wheel130201-862044 Bolt Wheel140815-6612563/4-10 Jam Nut10201-962097 Car Lock Locking Dish Assembly1 (0201-962275 Replaced 1-14-14)60830-6505113/16 x 7/8 Rivet3123456 Front BowCar Assembly PartsCar Front Extended0221-840141 Car Front Extended0221-84014013 CONESTOGA XP Parts *3A0201-710101 Front Lock Handle ArmStandard2*3B0201-710129 Front Lock Handle ArmStraight Truck2*3C0201-710145 0201-710146 Handles1 each*3D0201-710133 FRONT LOCK HANDLE ARM2*40835-691702 Spring Pin 1/4 x 1 1/22**50201-710135 Cane Bolt Kit160830-691832 Rivet 1/4 x 3/8 SteelVARIES70765-61887D-Foam 3/4 x 7/16 VARIES