10 TABLE SAW INSTRUCTION MANUAL

1 10" TABLE SAWINSTRUCTION MANUALMODELS G1022SM, G1022Z, G1022ZF, G1022 ZFX, G1022 PROZ, & G1022 PROZXCOPYRIGHT NOVEMBER, 2002 BY GRIZZLY INDUSTRIAL, INC. WARNING: NO PORTION OF THIS MANUAL MAY BE REPRODUCED IN ANY SHAPEOR FORM WITHOUT THE WRITTEN APPROVAL OF GRIZZLY INDUSTRIAL, IN TAIWAN. ONLINE MANUAL DISCLAIMERTHE INFORMATION IN THIS MANUAL REPRESENTS THE CONFIGURATION OF THE MACHINE AS IT IS CURRENTLY BEING SHIPPED. THEMACHINE CONFIGURATION CAN CHANGE AS PRODUCT IMPROVEMENTS ARE INCORPORATED. IF YOU OWN AN EARLIER VERSION OF THEMACHINE, THIS MANUAL MAY NOT EXACTLY DEPICT YOUR MACHINE . CONTACT CUSTOMER SERVICE IF YOU HAVE ANY QUESTIONSABOUT DIFFERENCES. PREVIOUS VERSIONS ARE NOT AVAILABLE G1022 PROZX(Not Shown)G1022ZG1022 SMWARNINGSome dust created by power sanding, sawing, grind-ing, drilling, and other construction activities containschemicals known to the State of California to causecancer, birth defects or other reproductive harm.

2 Someexamples of these chemicals are: Lead from lead-based paints. Crystalline silica from bricks, cement, and othermasonry products. Arsenic and chromium from chemically treated risk from these exposures varies, depending onhow often you do this type of work. To reduce yourexposure to these chemicals: work in a well ventilatedarea, and work with approved safety equipment, suchas those dust masks that are specially designed to fil-ter out microscopic Of ContentsPAGE1. SAFETYSAFETY RULES FOR ALL SAFETY INSTRUCTIONS FOR TABLE KICKBACK ..5 SAFETY ACCESSORIES ..5-62. INTRODUCTIONCOMMENTARY ..7-83. CIRCUIT REQUIREMENTS110V OPERATION ..9220V OPERATION ..10 GROUNDING ..11 EXTENSION CORD ..114. MACHINE FEATURESTERMS AND DEFINITIONS.

3 12-135. SET UPUNPACKING ..14 PIECE INVENTORY ..14-15 HARDWARE RECOGNITION CHART ..17 CLEAN UP ..18 SITE CONSIDERATIONS ..18 BEGINNING ASSEMBLY ..19 STAND ..21 MOTOR ..22-24 SWITCH ..24 EXTENSION WINGS ..25 FENCE .. GUARD ..31-32 TABLE GAUGE ..34 START ADJUSTMENTS .. SELECTION ..36-37 CROSSCUTTING ..38 RIPPING ..39 DADO CUTTING ..40-42 RABBET CUTTING ..46 LUBRICATION ..47 TABLE ..47V-BELT ..47 MAINTENANCE LOG .. ADJUSTMENTSBLADE PARALLELISM ..49-5145 & 90 STOPS .. DIAGRAMS ..54-55 PART DRAWINGS & LISTS ..56-73 TROUBLESHOOTING ..74 PUSHSTICK LAYOUT ..75-2-G1022 Series TABLE SawsSECTION 1: SAFETYFor Your Own Safety Read InstructionManual Before Operating This EquipmentIndicates an imminently hazardous situation which, if not avoided,WILL result in death or serious a potentially hazardous situation which, if not avoided,COULD result in death or serious a potentially hazardous situation which, if not avoided,MAY result in minor or moderate injury, or MAY cause symbol is used to alert the user to useful information aboutproper operation of the purpose of safety symbols is to attract your attention to possible hazardous conditions.

4 Thismanual uses a series of symbols and signal words which are intended to convey the level ofimportance of the safety messages. The progression of symbols is described below. Rememberthat safety messages by themselves do not eliminate danger and are not a substitute for properaccident prevention Instructions For Power CHILDREN AND VISITORSAWAY. All children and visitors should bekept at a safe distance from work MAKE WORKSHOP CHILD PROOF withpadlocks, master switches, or by removingstarter DO NOT FORCE will do the jobbetter and safer at the rate for which it USE RIGHT not force tool orattachment to do a job for which it was KEEP GUARDS IN PLACEand in REMOVE ADJUSTING KEYS habit of checking tosee that keys and adjusting wrenches areremoved from tool before turning KEEP WORK AREA CLEAN.

5 Clutteredareas and benches invite DO NOT USE IN DANGEROUS ENVI-RONMENT. Do not use power tools indamp or wet locations, or where any flam-mable or noxious fumes may exist. Keepwork area well Series TABLE Saws-3-9. USE PROPER EXTENSION CORD. Makesure your extension cord is in good condi-tion. Conductor size must be in accor-dance with the chart below. The amperagerating is listed on the motor or tool name-plate. An undersized cord will cause a dropin line voltage resulting in loss of powerand overheating. Your extension cord mustalso contain a ground wire and plug repair or replace damaged exten-sion cords. Minimum Gauge for Extension Cords10. WEAR PROPER not wearloose clothing, gloves, neckties, rings,bracelets, or other jewelry which may getcaught in moving parts.

6 Non-slip footwearis recommended. Wear protective hair cov-ering to contain long ALWAYS USE ANSI-APPROVED SAFE-TY use face or dust maskif cutting operation is dusty. Everyday eye-glasses only have impact resistant lenses,they are NOT safety SECURE clamps or a vise tohold work when practical. It is safer thanusing your hand and frees both hands tooperate NEVER proper foot-ing and balance at all RATING 25ft50ft100ft0-61816167-1018161411-12161 61413-1614121217-2012121021-301010 NoSafety Instructions For Power Tools14. MAINTAIN TOOLS WITH sharp and clean for best and safestperformance. Follow instructions for lubri-cating and changing DISCONNECT TOOLS before servicingand changing accessories, such as blades,bits, cutters, and any other REDUCE THE RISK OF UNINTENTION-AL sure switch is in offposition before plugging in.

7 Also, the mag-netic switch on this machine may start if theswitch gets bumped hard USE RECOMMENDED the owner s MANUAL for recom-mended accessories. The use of improperaccessories may cause risk of CHECK DAMAGED fur-ther use of the tool, a guard or other partthat is damaged should be carefullychecked to determine that it will operateproperly and perform its intended for alignment of moving parts, bind-ing of moving parts, breakage of parts,mounting, and any other conditions thatmay affect its operation. A guard or otherpart that is damaged must be properlyrepaired or NEVER LEAVE TOOL RUNNING UNAT-TENDED. TURN POWER notleave tool until it comes to a complete NEVER USE UNDER THE INFLUENCE ofalcohol or drugs, or when IF AT ANY TIME YOU ARE EXPERI-ENCING DIFFICULTIES performing theintended operation, stop using themachine!

8 Then contact our service depart-ment or ask a qualified expert how theoperation should be Series TABLE SawsAdditional Safety Instructions For TABLE :Use blade guard, splitter ,and anti-kickback fingers on all thru-saw-ing operations. See Page 12for the defin-ition of : Use anti-kickback devicesduring ALL cutting operations. If you do nothave a complete understanding of howkickback occurs, or how to prevent it, Donot operate this TABLE saw. See Page 12for the definition of REACHING:Do not reachbehind or over the saw blade with eitherhand while the saw is :Use a push stick when rip-ping narrow CUTTING: The fence or themiter gauge must support the workpieceduring all cutting POSITION WHEN CUTTING:Donot stand or have any part of your body in-line with the path of the saw CONTROL:Hold the work-piece firmly against the miter gauge orfence and hold the workpiece firmlyagainst the :Move the rip fence outof the way when GAUGE/RIP FENCE:Never usethe miter gauge and rip fence at the STALLED BLADE:Never attempt to free astalled saw blade without first turning thesaw CUTOFF TABLES.

9 Use adequate supportto the rear and sides of the saw TABLE forwide or long HAND SAFETY:Avoid awkward cuttingoperations and hand positions where asudden slip could cause your hand to moveinto the saw SAW BLADE: Lower the saw blade belowthe TABLE when not in DAMAGED SAW BLADE: Never use adamaged saw blade or one that has DADO CUTTING: There is a high degreeof risk involved with any dado Page 12for the definition of list of safety guidelines can be com-plete. Operating this machinery mayrequire additional safety precautions spe-cific to your shop environment. Failure touse reasonable caution while operatingthis machine could result in serious per-sonal with this MANUAL could resultin serious personal injury.

10 Become familiarwith the contents of this MANUAL , includingall the safety Series TABLE Saws-5-Push SticksThe use of push sticks, particularly when cuttingsmall or narrow workpieces, provides a doublebenefit for saw operators. The push stick pro-vides added leverage, enabling the operator tokeep the workpiece firmly supported against thefence and TABLE . At the same time, the push stickkeeps the operator s hand safely away from therotation of the saw blade as shown in Figure the template on Page 76of the MANUAL forconstruction details, or purchase one from theGrizzly catalog or AccessoriesNot using safety accessories could causeserious personal injury. Learn how to cor-rectly use each safety 1. Push StickStatistics prove that most common accidentsamong TABLE saw users can be linked to kick-back.