-1215 VARNISH DESCRIPTION CHARACTERISTICS ... - …

1 KWB -1215 . KWB -1215 VARNISH . Solvent less Type Insulation VARNISH DESCRIPTION . Solvent less insulation VARNISH is based on Unsaturated Polyester resin and consisted of two component system CHARACTERISTICS . Good adhesion with magnet-wire. Excellent heat resistance UL approval : UL No. E 123046. Excellent in anti-corrosion property. Longer tank life. RECOMMENDED USES. Various electrical motors Stators & Rotors Small size transformer. PROPERTIES OF VARNISH . Tested Items Standard Result Remark Yellowish Yellowish Appearance (Visual) KS transparent transparent Thermal class( ) N N KS Brookfield Viscosity (25 , Ps) Viscometer Specific Gravity (25 ) KS 1/5.

2 Disclaimer The information contained herein is based on tests and reports considered reliable. But different results might be obtained in commercial use of this coating under factory or field conditions. We make no warranty that the results reported in this technical data sheet will be obtained in commercial use or field conditions. The information on this sheet is updated from time to time to reflect the latest state of practical experience and results of continuous development work at our plant. KWB -1215 . Tested Items Standard Result Remark Gardner color (G#) Less than 8 3 Gardner Acid Value Less than 15 - KOH.

3 Gel time(120 ,min) 3 5 4 JIS C2105. KWB -1215 VARNISH : Hardener Hardener Hardener (100 : 2). with hardener More than 5 7. (40 , days). Pot life Without hardener More than More than (Room Temp.) 6 month 6 month Blister Property Good Good Film Appearance Good Good Middle part (mm) More than Film KS Thickness Lower part (mm) Less than 130 122. Dielecteric Room temp. More than 7 strength KS ( ) Wet (24hrs) More than 6 Volume More than Room temp. 1015. Resistivity 1 1015. KS ( ) More than Wet (24hrs) 1014. 1 1014. Flexibility (3mm ) Good Good Adhesion (25 ,Kgf) Helical Coil Method 2/5.

4 Disclaimer The information contained herein is based on tests and reports considered reliable. But different results might be obtained in commercial use of this coating under factory or field conditions. We make no warranty that the results reported in this technical data sheet will be obtained in commercial use or field conditions. The information on this sheet is updated from time to time to reflect the latest state of practical experience and results of continuous development work at our plant. KWB -1215 . Test tube (10g). Corrosion (copper) Good Good (60 24hrs).

5 * Test methods of KWB -1215 VARNISH Prescribe to KS C 2312 (Testing methods of VARNISH for electrical insulation), JIS C 2105 (Testing methods of solventless liquid resins for electrical insulation). DIRECTIONS FOR USE. Mix with the VARNISH and the hardener as specified proportion. Preliminary heating -Transformers or inductors should be thoroughly heated to promote efficient impregnation. In attempt to upgrade electrical properties, 100 to 120 approximately 30min and be cooled Under room temperature for 15 to 20min Impregnation - Would parts of the Preliminary-heated motors and transformers should be impregnated approximately 10 to 15 min and vacuum impregnation should be terminated when bubbles from the middle part of wound piece are completely removed.

6 Draining of the impregnated parts - In order to drain excessively-impregnate VARNISH in motors and transformers, the work piece should be completely drained until no drippings are made, for approximately 20 to 30 min. Dry at the appropriate condition. 3/5. Disclaimer The information contained herein is based on tests and reports considered reliable. But different results might be obtained in commercial use of this coating under factory or field conditions. We make no warranty that the results reported in this technical data sheet will be obtained in commercial use or field conditions.

7 The information on this sheet is updated from time to time to reflect the latest state of practical experience and results of continuous development work at our plant. KWB -1215 . CAUTIONS. How to care VARNISH in the impregnation tank. - As slow reaction take place even under normal condition after hardener is added to solvent less insulation VARNISH , different from the case in solvent-type VARNISH , thorough care should be paid in the control of VARNISH viscosity. - Impregnation tank-cover should be tightly closed so as to keep it from foreign materials and to prevent monomer evaporation.

8 - Add fresh VARNISH without the hardener and thoroughly mix if the mixture is still remained in the impregnation tank after process, all you have to do is just to add hardener, in proportion to the volume of VARNISH you added in previous day. Storage - VARNISH and hardener should be kept in separate as in the state of original packages, and keep in a dry and cool place, away from direct sun light and fire. - Hardener is not stable enough against heat and shock including direct sun light Therefore, extraordinary care should be paid in particular.

9 HOW TO CONTROL THE VARNISH TANK. As the specific gravity and the viscosity of the VARNISH will considerably affect the degree of VARNISH adhesion, penetration and antirust properties. Especially in case of solvent less insulating VARNISH should control it for preventing gelation by the control chart. The viscosity and specific gravity of the VARNISH will change according to temperature. It would therefore be ideal to provide cooling or heating devices for maintaining the temperature of the VARNISH in the tank between 20 40 . The VARNISH in the dipping tank have to adjust the viscosity and Specific Gravity to the center control line by thinner and fresh VARNISH .

10 When adding the thinner or fresh VARNISH , stir the lot well at 20 40 in order to obtain a through mixture. When the VARNISH is to be used for impregnating purposes, the tank should be as small as nature of the operation will permit, new VARNISH being supplied as dictated by the rate of consumption. As the VARNISH in the tank will gradually become dirty through dust and the formation of gel particle, at least twice a year, the VARNISH being filtered by any suitable method. PACKING. VARNISH : KWB -1215 VARNISH KG. 4/5. Disclaimer The information contained herein is based on tests and reports considered reliable.