1604857-17 - Encore LT Manual Powder Spray Systems - …

1 Encorer LTManual Powder Spray SystemsCustomer Product ManualPart 1604857-17 Issued 05/20 NORDSON CORPORATION AMHERST, OHIO USAFor parts and technical support, call the Finishing Customer Support Center at (800) for the latest document is subject to change without 1604857-17E 2020 Nordson CorporationContact UsNordson Corporation welcomes requests for information, comments, andinquiries about its products. General information about Nordson can befound on the Internet using the following address: all correspondence to:Nordson CorporationAttn: Customer Service555 Jackson StreetAmherst, OH 44001 NoticeThis is a Nordson Corporation publication which is protected by copyright date 2013. No part of this document may bephotocopied, reproduced, or translated to another language without theprior written consent of NordsonCorporation.

2 Theinformation containedin this publication is subject to change without , Nordson, and the Nordson logo are registered trademarks ofNordson is a trademark of Nordson Corporation, All other trademarks arethe property of their respective RecordiPart 1604857-17E 2020 Nordson CorporationChange RecordRevisionDateChange0110/13 Original publication date0201/14 New flat Spray electrode holder and assembly, new conical nozzle kit andconical electrode assembly0305/14 Page 7 3, new trigger axle P/N 1605713 Page 7 5, new nozzle P/N s0406/14 New flat and conical electrode holders0501/15 New lance extension added to parts section0604/15 Replaced part number 1108310 with part number 1606835 and editedNFC mode info in Operation0703/16 Cleaning procedure added0804/16 Updated safety labels0905/16 Added trigger kit1008/16 Added power supply kits1109/16 Nozzle and lance extension part number change1203/18 Added shipment of 19 mm deflector with Spray gun1307/17 Add China dolly system to system numbers1409/17 Updated approval drawings and DOC1503/18 Updated description for 1106870 Gun handle1607/18 Added nLighten LED inspection kit, added new System part numbersand updated supplemental documents and added XD electrodeassemblies.

3 Added power supply resistance test1701/20 Updated housing part number with kit number 1618782 Change RecordiiPart 1604857-17E 2020 Nordson CorporationTable of ContentsiiiPart 1604857-17E 2020 Nordson CorporationTable of Personnel Use and Approvals Safety Safety in the Event of a Malfunction System Components System Components System Components System with VBF System with 50Lb.

4 Feed Hopper Labels Spray Gun Certification Labels Certification Label of ContentsivPart 1604857-17E 2020 Nordson CorporationSystem Rail Wall Mounting Diagram Connections System Hopper and Wall/Rail Mount System Setup Kit or Coupling Installation Wall/Rail Mount Systems Installation Installation Gun Connections Cable Tubing and Powder Hose Tubing and Cable Air Connections Air Supply Systems Mount Systems Electrical Connections Supply Ground Configuration Up Sequence Configuration Mode Settings Box Feeder Settings Operation Off Delay Configuration Mode of ContentsvPart 1604857-17E 2020 Nordson Union, ATEX, Special Conditions for Safe Use Interface Power Mode and LEDs Settings Charger Mode Electrostatic Mode Nano Feedback Control Mode (NFC) Electrostatic Standard (STD)

5 Mode AFC Mode Flow Settings Flow Mode Flow Mode Settings Gun Operation Air Wash Operation Operation Box Installation Box Feeder Operation Flat Spray Nozzles Conical Nozzles and Deflectors the Optional Pattern Adjuster Kit Cleaning Procedure forPowder Contact Parts Faults Troubleshooting Chart Gun Power Supply Resistance Test Assembly Resistance Test Cable Continuity Test of ContentsviPart 1604857-17E 2020 Nordson Gun Repair Supply and Powder Path Replacement Disassembly (contd) Supply Replacement Path Replacement Path Installation Re-Assembly Replacement Removal Installation Switch Replacement Removal Installation (contd)

6 Repair Panel Components Panel Components Motor Replacement Part Numbers Gun Parts Gun Parts List Gun Options Spray Gun Options Spray Nozzles Nozzles Corner- Spray In-Line Flat- Spray Nozzle Nozzle, Deflectors and Electrode Assembly Nozzle and Nozzle Electrode Assembly Electrode Adjuster Kit Extensions Adjuster Kit for Lance Extensions Collector Kit Collector Components for Lance Extensions Parts Panel and Internal Cabinet Ground Parts Illustration Panel and Internal Cabinet Ground Parts List Panel Parts Illustration Panel Parts List Illustration and Parts List Components and Parts Hose and Air Tubing Options Transportable Manual System 1604857-17E 2020 Nordson CorporationSection 1 SafetyIntroduction Read and follow these safety instructions.

7 Task- and equipment-specificwarnings, cautions, and instructions are included in equipmentdocumentation where sure all equipment documentation, including these instructions, isaccessible to all persons operating or servicing Personnel Equipment owners are responsible for making sure that Nordson equipmentis installed, operated, and serviced by qualified personnel. Qualifiedpersonnel are those employees or contractors who are trained to safelyperform their assigned tasks. They are familiar with all relevant safety rulesand regulations and are physically capable of performing their Use Use of Nordson equipment in ways other than those described in thedocumentation supplied with the equipment may result in injury to personsor damage to examples of unintended use of equipment includeSusing incompatible materialsSmaking unauthorized modificationsSremoving or bypassing safety guards or interlocksSusing incompatible or damaged partsSusing unapproved auxiliary equipmentSoperating equipment in excess of maximum ratingsRegulations and Approvals Make sure all equipment is rated and approved for the environment in whichit is used.

8 Any approvals obtained for Nordson equipment will be voided ifinstructions for installation, operation, and service are not phases of equipment installation must comply with all federal, state, andlocal 1604857-17E 2020 Nordson CorporationPersonal Safety To prevent injury follow these not operate or service equipment unless you are not operate equipment unless safety guards, doors, or covers areintact and automatic interlocks are operating properly. Do not bypass ordisarm any safety clear of moving equipment. Before adjusting or servicing anymoving equipment, shut off the power supply and wait until theequipment comes to a complete stop. Lock out power and secure theequipment to prevent unexpected (bleed off) hydraulic and pneumatic pressure before adjusting orservicing pressurized Systems or components.

9 Disconnect, lock out, andtag switches before servicing electrical and read Safety Data Sheets (SDS) for all materials used. Followthe manufacturer s instructions for safe handling and use of materials,and use recommended personal protection prevent injury, be aware of less-obvious dangers in the workplacethat often cannot be completely eliminated, such as hot surfaces, sharpedges, energized electrical circuits, and moving parts that cannot beenclosed or otherwise guarded for practical Safety To avoid a fire or explosion, follow these not smoke, weld, grind, or use open flames where flammablematerials are being used or adequate ventilation to prevent dangerous concentrations ofvolatile materials or vapors. Refer to local codes or your material SDSfor not disconnect live electrical circuits while working with flammablematerials.

10 Shut off power at a disconnect switch first to prevent where emergency stop buttons, shutoff valves, and fireextinguishers are located. If a fire starts in a Spray booth, immediatelyshut off the Spray system and exhaust , maintain, test, and repair equipment according to the instructionsin your equipment only replacement parts that are designed for use with originalequipment. Contact your Nordson representative for parts informationand 1604857-17E 2020 Nordson CorporationGrounding WARNING: Operating faulty electrostatic equipment is hazardous and cancause electrocution, fire, or explosion. Make resistance checks part of yourperiodic maintenance program. If you receive even a slight electrical shockor notice static sparking or arcing, shut down all electrical or electrostaticequipment immediately.