20151E - Series 10 IE3 - Brook Crompton

1 Ke epingIndus tr y Turning2015 1E iss ue es 10 IE3 Frame size s 80 to 3552 IntroductionSSppeecciiffiiccaattiioonnFF rraammee mmaatteerriiaallEEnncclloossuurreeMMoouu nnttiinngg ooppttiioonnTTeerrmmiinnaall bbooxx ppoossiittiioonnVVoollttaaggeeFFrreeqquu eennccyyCCoooolliinnggBBeeaarriinngg llooccaattiioonnLLuubbrriiccaattiioonnII nnssuullaattiioonnTTeemmppeerraattuurree rriisseePPaaiinntt ccoolloouurrHHeeaatteerrssTThheerrmmaall pprrootteeccttiioonn -- IIEE33 IInnvveerrtteerr DDuuttyy (with derate)AAmmbbiieenntt tteemmppeerraattuurree80 -160 alumini um80 - 355 cast iro nIP55 Foot (B3), Flange (B5 ), Fac e (B14) Foot & F lange (B35 ), Foot & Fac e (B34)Top3 kW an d below: 230 / 4004 kW an d above: 400 / 69050 HzIC411 Aluminium (80 - 160) : non drive endCas t iron (80 - 355): drive end 80 - 225: double-shiel ded bearings250 - 355: throug h greasingclas s Fclas s Bwat er blue (RAL 5021)Aluminium (80 - 160) : Cas t iron (80 - 355): Aluminium (80 -1 60) : Th ermistorsCas t iron (80 - 355): Thermist or sVariable Torque: 10:1 Constant Torque: 2:1-30 C to + 40 C-- IP56, IP65-----60 Hz--------11 0 - 115 volts or 22 0 - 2 40 vol ts 11 0 - 115 volts-----OptionStandard pro ductSSppeecciiffiiccaattiioonnThe ab ove specification and options give a brief s umm ary of features availabl e for the Series 10 IE3 a full listin g o f o pti onal features, plea se contact Brook Crompton s ales.

2 BBrrooookk CCrroommppttoonnKKeeeeppiinngg IInndduussttrryy TTuurrnniinnggBrook Crompton , the original in nova tor in electricmotor development, is a leading provider o f ener gyefficient electric motors. Wit h over 11 0 years technical & design expertise, UK-based BrookCrompton delivers consistent ly reliable electricmotors to a global to power limitles s industrial activitiesac ro ss diverse market sectors, th e robust design ofBrook Crompton s electric motors dr ives fans,pu mps, compressors, conveyors and more, everyseco nd, of every day, of every year. Driv en b y technology and innovation, Brook Crompton has one of the widest availablerang es of electric motors for operation inhazardous atmospheres and hostile own ed for their adaptability, Brook Crompton sextensive motor stock can be m odifie d to suit theneeds of different market sectors, w ith technicalsupport from the company s kn owledgeable teamrea dily available to ensu re t he c orrect selection o fmotors f or an y application.

3 For bespoke situa tionsand c omplete flexibility, Brook Crom pton willdes ign and manufacture to meet individualcustomer specific at ion k Crompton has a long-standing reputa tion forefficient c ustomer servi ce, supporti ng customersworldwid e th rough its global network. SpecialistBroo k Crompton Motor Centres operate alongsideappr oved product di stributors throughout the UK,main la nd Eu rope, Middle East, Canada, USA, andAs ia Pa ap ing the future of electric motors, Bro okCrompton is focused on the development o f newpro ducts that improve energy efficiency, offer lowercost of ownership throughout the motor lifetimean d reduce environmental CCrroommppttoonn,, tthhee oorriiggiinnaall iinnnnoovvaattoorr iinn aassssuurraanncceeSt ringe nt qua lit y pr oce dures are observed fromfirst de sign t o finished pr odu ct in accordance withthe ISO 9001 doc umented quality system factorie s have been assessed to meet th esere qui 1100 IIEE33 The Brook Crompton Series 10 range is a highqu ality s tand ard range of electric motors w ith aspe cification suita bl e f or most industrialapplications.

4 It covers outputs from up to 375kW infr ame sizes 8 0 to iinncclluuddee:: Full output ra ng e to meet your requir em ents Efficiencie s c omply with EN60034-30 (IE3) Rob ust constructi on f or long life Mountings: foot, flange, face orcomb ination Multi-mount - aluminium range Integral feet c ast iron - 80 to 355 frame. Euro voltage : up to 3kW 230/4 00V ; 4 kW and above 400/690V Dual freq uenc y (50 / 60Hz) IP55 Metal f an cover Metric entries Ther mal p rot ecti on fitted as standard 220 -2 40 V he at er s std on the cast iron range Inverter dut y-22 0 - 240 volts3 Standards and envir onmentDDiirreeccttiivveessSSttaannddaarr ddssPPeerrffoorrmmaanncceeIEC 60034-1 DDiimmeennssiioonnssIEC 60072-1 MMoouunnttiinnggIEC 60034-7 EEnncclloossuurree pprrootteeccttiioonnIEC 60034-5 VViibbrraattiioonnIEC 60034-14 (grade A)NNooiisseeIEC60034-9 SSttaannddaarrddssRReeffeerreennccee nnuummbbeerrssMMoottoorr CCEE mmaarrkkeeddSSttaannddaarrddssDDooccuumm eennttaattiioonn ffoorr ccuussttoommeerrss tteecchhnniiccaall ffiilleeSSaaffeettyy iinnssttrruuccttiioonnss wwiitthh eevveerryy mmoottoorrCCoommmmeennttCCoommpplliiaann ccee wwiitthh EEuurrooppeeaann ddiirreeccttiivveess aappppllyyiinngg ttoo AACC iinndduuccttiioonn mmoottoorrss2014/35/EU(previously 73/23/EEC,93/ 68/EEC & 2006/95/EC)YesEN 6003 4 Declaration of conformityYesRe levant electricalequipment operatingbe tween50 to 1 000 volts ACDD iirreeccttiivveessLow voltage(LV)2006/42/EC(previous ly 89/392/EEC,93 /44/EEC, 98/37/EC &98/79/EC)NoNot applicableDec la ra tion of in corporationYesStat ement(2)Machinery(MD)2014 /30/EU(pr eviously 89/33 6/EEC,92/31/EEC, 93/68/EEC &2004/108/EC)NoEN 60034-1 Statement(1)

5 YesCo mp onentEle ctromagnetic compa tibility(EMC)(1)Motors operating from a co rrectly applied, sinusoidal (AC) su pp ly meet the requirements of the EMC directive and are within the limits s pecified in stand ard EN 60034-1(2)When installed in accordance with our c ustomer safety and i nstallation and mai nt enan ce instruction s, they can be put into service only when the m achin ery into which they are being incor pora ted , has been de clare d to be in conformity with the machinery directive in accordance with Article 4(2) and Anne x IIB of that Directive (98 /37/EEC) Series 10 motors are manufactured to theinte rnational standards listed below:EEuurrooppeeaann ddiirreeccttiivveessTh e following European directives apply:EEnnvviirroonnmmeenntt EEnncclloossuurreeAll motors have degrees of IP protection as defined in IECEN 600 34 -5. The normal arr angement is S pecification (page 2) for al terna ccoooolliinnggMotor s are cooled in accordance with IEC normal arrangement is IC411 (Tot ally Enclosed FanVentilated) vi a a fan mounted at the non-drive end.

6 MMiinniimmuumm EEnneerrggyy PPeerrffoorrmmaannccee SSttaannddaarrddThe EU ME PS scheme sets mmaannddaattoorryymini mum efficiency levels for m ost single s peed3ph in duction mo tors up to 375 kW r ated up mis sion Regulation (EC) No. 640/2009 &ame ndment 4/2015 covers 2, 4 & 6 pole sin glespee d 3p h induction motors from to 37 5k W,rated up to 1000V based on conti nuous du tyoperatio n. Aiming to reduce e ne rgy consumptionthroughout Eu rope and the rest of th e world, itcomes into eff ect in eff ect of this is to maxi mise potential savingsin electric motor driven s of t he re gulation is an i nt er na tion al I EC60034 -3 0 st anda rd. It defines the followingeff icie ncy classe s :IIEE22- High Efficiency IIEE33- P remium Eff ic iencyEEffffiicciieennccyy lleevveellss iinn EEuurrooppee ((TTiimmee LLiinnee))MMaannddaattoorryy ffrroomm::Sinc e 1stJanuary 20 15:Minimum effic ie ncy requirement at IE3 le vel - 375kW motors or IE2 level for motorsequipped wit h a n appropriat e vari able speed 1stJan uary 201 7.

7 Minimum effic ie ncy requirement at IE3 le vel - 375kW motors or IE2 le vel for motorsequipped wit h a n appropriat e vari able speed (prev ious ly 92/42/EEC,96/5 7/EC, 2000/55/EC &2005/32/EC)YesEN 60034-30 Dec laration of conformity-Minimu m effi cien cy l evelsfor motor 5 - 375 kW2-6 poleEnergy related products(ErP)4 Perfo rmance data3000 min-1(2 pole), aluminium constr frame nomenclature indicates an IE3 efficien cy m otorkWhpPNnmi n 1230 VA400 VA690 PNMAMNIAINMKMNJkg m2 INRotor inertia WK2 Direct on linepull out torqueDirect on linestarting current ratioDirect on linestarting torque ratioPower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated powerTypeCos PNFull loadtorqueMNNmMSMND irect on linepull up torqueLPAdB(A)Mean Sound pressurelevel @ 1m on no performance data no tes on page 75 Perfo rm ance data150 0 min-1(4 pole), alumin ium construc fr ame nomenclature indicates an I E3 efficiency m otorkWhpPNnmi n 1230 VA400 VA690 PNMAMNIAINMKMNJkg m2 INRotor inertia WK2 Direct on linepull out torqueDirect on linestarting current ratioDirect on linestarting torque ratioPower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated powerTy peCos PNFull loadtorqueMNNmMSMND irect on linepull up torqueLPAdB(A)Mean Sound pressurelevel @ 1m on no pe rfor mance data notes on page 76 Perfo rmance data1000 min-1(6 pole)

8 , aluminium constr frame nomenclature indicates an IE3 efficien cy m otorkWhpPNnmi n 1230 VA400 VA690 PNMAMNIAINMKMNJkg m2 INRotor inertia WK2 Direct on linepull out torqueDirect on linestarting current ratioDirect on linestarting torque ratioPower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated powerTypeCos PNFull loadtorqueMNNmMSMND irect on linepull up torqueLPAdB(A)Mean Sound pressurelevel @ 1m on no performance data no tes on page 77 Perfo rm ance data notesSpe ed / torque & speed /current curvesIIEE11 DOL startingTypi ca l speed/curre nt curveTypical speed/torque c ur ve(IA)Start ing current(IN)Full load current(MA)Start ing t orque or locked rotor torque(MS)Pull up torque or run up torque(MK)Pull o ut to rque or bre akdown torque(MN)Full load torqueJ (W K2 or W R2) =J in lb ft2 =GD24kg ing th e run up period in Star, there mu st be anadequate ex cess of motor torque over the loadtorq ue.

9 The ch ange to Delta must not o ccur untilthe motor is near the operating speed. R efer toBroo k Crompton for running up against a lo ad inexc ess of 70% full load during Star Delta sta rfo rmance figu res are subject to IECto lerances. Performance figures are based on a400 volt necti on Y U2V2W2U2V2U1V1W1L1L2L3U1V1W1W2U2V2W2U2V2 U1V1W1L1L2L3U1V1W1 YSSttaarr DDeellttaaDDuuaall vvoollttaaggee Mot ors =>4kWTThheerrmmiissttoorrss -- ((PPTTCC))Connect to thermistor control YW2U2V2W2U2V2U1V1W1L1L2L3U1V1W1 YW2U2V2W2U2V2U1V1W1L1L2L3U1V1W1 Y8 Perfo rmance data3000 min-1(2 pole)3000 min-1(2 pole), ca st iron 0PP--DDFF8800 MMAAPP--DDFF8800 MMBBPP--DDFF9900 SSAAPP--DDFF9900 LLAAPP--DDFF110000 LLAAPP--DDFF111122 MMAAPP--DDFF113322 SSAAPP--DDFF113322 SSBBPP--DDFF116600 MMAAPP--DDFF116600 MMBBPP--DDFF116600 LLAAPP--DDFF118800 MMAAPP--DDFF220000 LLAAPP--DDFF220000 LLBBPPUU--DDFF222255 MMPPUU--DDFF225500 MMPPUU--DDFF228800 SSPPUU--DDFF228800 MMAAPPUU--DDFF331155 SSAAPPUU--DDFF331155 MMAAPPUU--DDFF331155 LLAAPPUU--DDFF331155 LLBBPPUU--DDFF335555 MMPPUU--DDFF335555 LLAAPPUU--DDFF335555 LLBBXX PPUU--DDFF335555 LLCCXX 128 154 185 222 265 331 414 522 107 129 154 192 240 302 341 inertia WK2 Direct on linepull out torqueDirect on linestarting current ratioDirect on linestarting torque 119 145 177 240 288 353 423 513 641 801 1009 1138 1202 Full

10 On linepull up torqueLPAdB(A)67677878747577777979798082 82848081818484848485858585 Mean Sound pressurelevel @ 1m on no loadP/PU -DF fr ame nomenclature indicates a n I E3 ef fi ci ency motor See dimensio n p ag es 18 & 19kWhpPNnmi n 1230 VA400 VA690 PNMAMNIAINMKMNJkg m2 INRotor inertia WK2 Direct on linepull out torqueDirect on linestarting current ratioDirect on linestarting torque ratioPower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated powerTypeCos PNFull loadtorqueMNNmMSMND irect on linepull up torqueLPAdB(A)kgWeightkg2224252739486875 1421541702062713053624826806958751050114 212231822196025802630 WeightSee performance data no tes on page 119 Perfo rm ance data150 0 min-1(4 p ole) , cast iron cons PPUU--DDFF335555 LLCCXX 110 131 157 196 242 305 frame nom enclature indicates a n I E3 effi ci en cy motor Se e dimension pages 18 & 19kWhpPNnmi n 1230 VA400 VA690 PNMAMNIAINMKMNJkg m2 INRotor inertia WK2 Direct on linepull out torqueDirect on linestarting current ratioDirect on linestarting torque ratioPower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated powerTy peCos PNFull loadtorqueMNNmMSMND irect on linepull up torqueLPAdB(A)Mean Sound pressurelevel @ 1m on no loadkgWeight1826293845537186145167205228 2983583875046507209551185123013141830234 023902480 See pe rfor mance data notes on page 1110 Perfo rmance data1000 min-1(6 pole)