Frames 63 - 100L - Brook Crompton

1 Single phase motorsRotating Electrical MachinesFrames 63 - 100L2227 ESingle phase motors63 - 100L2227E Issue 1eSingle phase motorsBrook CromptonBrook Crompton is a leading manufacturer ofelectric motors for the global industrialmarket, with motor solutions which benefit awide range of products are used in almost everyindustrial activity including water treatment,building services, chemical/petrochemicals,general processing and manufacturing wherethey drive fans, pumps, compressors andconveyors, amongst other Crompton incorporates many wellknown names including Brook Motors, Crompton Parkinson, Electrodrives,Newman, Bull Electric and Hawker SiddeleyElectric have extensive stocks of motors aroundthe world, backed-up by a network ofdistributors, ensuring excellent local supportwherever assuranceStringent quality procedures are observedfrom first design to finished product inaccordance with the ISO9001 documentedquality of our factories have been assessed tomeet these requirements, a furtherassurance that only the highest possiblestandards of quality are phase motorsSingle phase motors are used primarily insmall workshops and farms with a domesticsupply.

2 Some industrial equipment arespecifically designed for use with a singlephase electricity supply, such as fans,blowers, centrifugal pumps and highpressure washersEfficiencyBrook Crompton are an approvedmanufacturer of ac electric motors within theUK Government s Enhanced CapitalAllowance (ECA) scheme. A wide range ofsingle and multi-speed motors are includedon the UK Energy Technology List. Pleasecheck the ECA scheme time of purchase forcurrent and environment32227E Issue Single phase motorsEnvironmentEnclosureAll motors have degrees of IP protection as defined in IEC EN directivesFour European directives apply in varying degrees to ac induction motors. Brook Crompton comply in the followingmanner:Motor coolingMotors are cooled in accordance with EN 60034-6. The normal arrangement is IC411 (Totally Enclosed Fan Ventilated) via a fan mounted at the non-drive methods of cooling available numbersMotor CE markedStandardsDocumentation for customers technical fileSafety instructions with every motorCommentCompliance with European directives applying to AC induction motors73/23/EEC93/68/EECYesEN 60034 Declaration of conformityYesRelevant electricalequipment operatingbetween50 to 1000 volts ACDirectivesLow voltage(LV)89/392/EEC91/368/EEC93/44/EEC 93/68/EECNoNot applicableCertificate of incorporationYesStatement(2)Machinery(MD )89/336/EEC92/31/EEC93/68/EECNoEN 60034-1 Statement(1)YesComponentElectromagnetic compatibility(EMC)(1)Motors operating from a correctly applied, sinusoidal (AC) supply meet the requirements of the EMC directive and are within the limits specified in standardEN 60034-1(2)

3 When installed in accordance with our customer safety and installation and maintenance instructions, they can be put into service only when the machinery intowhich they are being incorporated, has been declared to be in conformity with the machinery directive in accordance with Article 4(2) and Annex IIB of that Directive(98/37/EEC)94/9/ECYESD eclaration of conformityYesHazardous atmosphereequipment - mandatoryafter July 2003 ATEXR angeStandardOutputsPerformanceDimensions MountingDegrees of protectionInternationalNorth American*National standardBSBS 5000 part 10BS EN 60034-1BS 4999 part 141BS EN 60034-7BS EN 60034-5 VDE VDE 0530 part 1 DINDIN 42673, DIN 42677 DIN 42673, DIN 42677 DIN 42950 DIN 40050 NFNF C51-110NF C51-111NF C51-105, NF C51-120NF C51-117NF C51-115 IEC IEC 60034-1 IEC 60072-1 IEC 60034-7 IEC 60034-5 NEMAMG1 part 10MG1 part 12MG1 part 4MG1 part phase motors can be manufactured to the international standards listed below.

4 Standard BS and European specification motor compliesoptionalBS specification motor complies except flange tolerances to IEC 60072-1 Annex Option 1 European specification motorsMotors complying with IEC 60034-1 also comply with many of the national standards of other European countries, eg CEI 203 (Italy), NBN7 (Belgium), NEN3173 (Netherlands), SEN 2601 01 (Sweden)*Motors to NEMA standards have CSA approval and generally comply with Canadian (EEMAC) standardsStandard motors also meet CSA standard C390 (energy efficient) and USA EPAct legislationStandardsSingle phase designsDependent on the application we are able tooffer different types of single phase motor,these are described as follows:Permanent capacitor - PDA Standard design: Direct-on-line startingonly, with any spot voltage between 200-250volts available. Suitable for fans, blowers andcentrifugal pump drives with light startingrequirements.

5 Starting torque is between25% and 55% of full load torque, accordingto frame size. Clockwise or anticlockwiserotation of the shaft available by re-connection. High torque design:Direct-on-line starting,with any spot voltage between 200-250 voltsavailable. Suitable for fans, blowers,centrifugal pumps and compressorsrequiring a higher starting torque. Startingtorque is between 70% and 80% of full loaddependent on frame size. Variable voltage speed control: For use onvariable voltage (thyristor) speed for fan applications. Outputs andframes sizes are detailed on page start - EDA/TDAA vailable in either Capacitor Start/InductionRun design (EDA) or CapacitorStart/Capacitor Run design (TDA). Direct-on-line starting with any spot voltage between200-500 volts available. High startingperformances suitable for industrial andagricultural applications of a more demandingnature. Starting torque is between 160% and300% of full load torque according to framesize.

6 Clockwise or anticlockwise rotation ofthe shaft available by pressure washer - TDAD irect-on-line starting only. Motors aredesigned with starting characteristics to suitoperation from single phase socket outletseven when delivering Motors arespecifically designed to start under the worstpossible conditions, against full backpressure (a condition which should not occurbut often does). 110 volt versions are available with a standard shaftextension or with a female hollow shaft,having one bearing at the non drive standard enclosure is designed to giveIP55 protection against the harmful ingress ofdust and and temperature riseAll motors are wound with Class F (Dupont)insulation (temperature limit 145 C). Insulationmaterials include NOMEX meta-aramid paperand MYLAR polyester film. Temperature riseis normally Class B, where Class F rise isutilised, the individual frame sizes are detailedon pages 5-9.

7 ( NOMEX and MYLAR areregistered trade marks of Du Pont.)Site conditionsMotors will operate satisfactorily inan ambient temperature range of -10 C to+40 C and at altitudes of up to 1000 metresabove sea shafts are machined to IEC72 (BS4999 Part 141) (see dimensions on pages 10/12).For ease of fitting, removal or securingfitments, a tapped hole in the drive end isprovided as standard on all motor motors are dynamically balanced toIEC34-14 (BS4999 Part 142) normal or special balance is available,where centrifugal switch is not frameStator Frames are produced in die-castaluminium with clean aesthetic of mounting/alternative terminalbox positions are an important feature of thesingle phase boxCustomers may specify their preferredposition at the time of order or make theirown modification at a later stage. Rotatingthe terminal box in steps of 90 gives theuser 4 alternative cable entry positions on allframe sizes, dependent on position andcapacitor paint system, which is totally compatiblewith modern environmental requirements,provides excellent paint adhesion, maximumcorrosion protection and the highest qualityfinish.

8 Immediately after castings havecooled they are cleaned in a vibratoryfinisher. A chemical dip prepares the surfaceand this is followed by cold and hot washingof the components prior to coating withprimer. After assembly the finished motor issprayed with a medium gloss top coat inWater Blue colour RAL 5021 Rating plateMotors are fitted with a fully stampedanodised aluminium rating plate. Specification2227E Issue Single phase motors4 Start WindingRun WindingSupplyZ1Z2U1U2 Start WindingRun WindingSupplyStart WindingRun WindingSupplyPDA PermanentCapacitor DesignEDA CapacitorStart DesignTDA CapacitorStart DesignZ1Z2Z1Z2U1U2U1U2 Class BClass F80oC105oCTemperature riseExample of rating plate2227E Issue Single phase motorskW(hp)PNnmin ( ) ( ) ( ) ( ) ( ) ( ) ( )28502850285028102835287528652-EDA71MG2- EDA71MK2-EDA71MR2-EDA80MF2-EDA80MK2-EDA9 0SJ2-EDA90LS230 VA capacitorDirect on linestarting current ratioDirect on linestarting torque ratioFull load torquePower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated power{}{}{}{}{}{}Performance dataCapacitor start induction run 3000 min 1(2 pole)5{}For performance curves and notes - see page 15kW(hp)PNnmin 1 Type2-EDA71MG2-EDA71MK(1)2-EDA71MR(1)

9 2-EDA80MG2-EDA80MR2-EDA90LK(1)2-EDA90LT( 1)230 VA {}{}{}{}{}{}{} ( ) ( ) ( ) ( ) ( ) ( )1( )1430141014201430143014201420(1)Class F temperature riseCapacitor start induction run 1500 min 1(4 pole)2227E Issue Single phase motorsPerformance dataCapacitor start capacitor run 3000 min 1(2 pole)For performance curves and notes - see page 156kW(hp)PNnmin ( ) ( ) ( ) ( ) ( ) ( ) ( )3( )283028702850281028302860287028802-TDA71 MG2-TDA71MK2-TDA71MR2-TDA80MF2-TDA80MK2- TDA90SJ2-TDA90 LSTDA100LZ230 VA (1) {}{}{}{}{}{}{}{}1010201520202550 F Run(1)IN= 240 VRun caacitorStart capacitorDirect on linestarting current ratioDirect on linestarting torque ratioFull load torquePower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated powerCapacitor start capacitor run 1500 min 1(4 pole)kW(hp)PNnmin ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )143014201410144014301430143014402-TDA71 MJ2-TDA71MK2-TDA71MR2-TDA80MG2-TDA80MR2- TDA90SK2-TDA90 LTTDA100LZ230 VA (1) {}{}{}{}{}{}{}{}1015202025303025 F Run(1)IN= 240V2227E Issue Single phase motorsPerformance dataCapacitor start capacitor run 1000 min 1(6 pole)7kW(hp)PNnmin ( ) ( ) ( )9459459402-TDA90SK2-TDA90 LTTDA100LZ230 VA capacitorDirect on linestarting current ratioDirect on linestarting torque ratioFull load torquePower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated power{}{}{}203012 Run caacitor F RunFor performance curves and notes - see page 15 Capacitor start, high output, low running current 3000 min 1(2 pole) - 220/240 VkW(hp)PNnmin ( )2900 TDA100LZ {} F RunkW(hp)PNnmin ( ) ( )

10 14401430 TDA100 LZTDA100LZ {}{} F RunCapacitor start, high output, low running current 1500 min 1(4 pole) - 220/240V220 VAININHigh pressure washer VAkW(hp)PNnmin ( ) ( )14401430 TDA100 LZTDA100LZ FStart2 x602 x602 x4002 {}{} F RunCapacitor start, high output, low running current 1500 min 1(4 pole) - VA2227E Issue Single phase motorsFor performance curves and notes - see page ???Performance dataPermanent capacitor - standard design 3000 min 1(2 pole)kW(hp)PNnmin ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )287028702830287028502810283028202870 PDA63 SFPDA63SF2-PDA71MG2-PDA71MK2-PDA71MR2-PD A80MF2-PDA80MK2-PDA90SJ2-PDA90LS230 VA FStart & & run capacitorDirect on linestarting current ratioDirect on linestarting torque ratioFull load torquePower factorEfficiencyFull load current at rated voltageFrame reference and sizeFull load speed in revolutions per minuteRated power{}{}{}{}{}{}{}{}{}Permanent capacitor - standard design 1500 min 1(4 pole) kW(hp)PNnmin ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( ) ( )