3-Phase Diesel - Kohler Power

1 Model: 99 EOZDJ (60 Hz)80 EFOZDJ (50 Hz)Generator FeaturesDEngine is Environmental Protection Agency (EPA)Tier III compliant (60 Hz model only)DThe unique Fast-ResponsetX excitation systemdelivers excellent voltage response and short-circuitcapability using a rare-earth permanent magnet-excitedalternatorDThe brushless, rotating-field alternator has broadrangereconnectabilityDRemote control connectorDClass H insulationDReconnectable voltageDOne- or three-phase reconnectable alternatorDVoltage regulation of regulation of exchanger cooled configuration includes a wetexhaust bendDKeel cooled configuration includes a dry exhaust bendOptional Agency Type ApprovalsDDet Norske Veritas--Germanischer Lloyd (DNV--GL)DChina Classification Society (CCS)DLloyd s RegisterDBureau Veritas (BV)DAmerican Bureau of Shipping (ABS) 3-Phase DieselMarine Generator SetG2-156 (99 EOZDJ) 8/18lGenerator Weights and DimensionsWithout Sound ShieldWith Sound ShieldHX/KC*RAD*HX/KC*Weight, kg (lb.)

2 WetDry1243 (2740)1207 (2660)1275 (2810)1238 (2730)1356 (2990)1320 (2910)Length, mm (in.)1732 ( ) 2067 ( )1829 ( )Width, mm (in.)753 ( )890 ( )831 ( )Height, mm (in.)999 ( ) 1477 ( )1032 ( )*HX/KC= Heat Exchanger/Keel Cooled Model,RAD= Radiator ModelAbove dimension excludes exhaust outlet. Refer to appropriate ADV for detailed Ratings (Prime)ModelHeat Exchanger/Keel Cooled ModelsRadiator ModelsGenerator(Alternator)VoltageHzPhAm psRated kW/kVAAmpsRated kW/kVA99 EOZDJ(4R12X)120 (4R12X)110 : Ratings per ISO 3046, ISO 8528-1, and Kohler ISO rating guideline Obtain technical information bulletin (TIB-101) on ratings guidelines for complete ratings is subject to change without notice. Kohler Co. reserves the right to change the design or specifications without notice and without anyobligation or liability your local Kohler generator set distributor for overload capacity one hour in twelve (99 EOZDJ) 8/18lApplication DataEngineEngine Specifications60 Hz50 HzTypeInline, 4-cycleNumber of cylinders4 Firing order1-3-4-2 AspirationTurbocharged andaftercooledDisplacement, L (cu.)

3 In.) (273)Bore and stroke, mm (in.)107 x 127 ( x )Compression :1 Combustion systemDirect injectionRated rpm18001500 Maximum Power at rated rpm, HP148120 Cylinder block materialCast ironCylinder head materialCast ironPiston rings2 compression/1 oilCrankshaft materialForged steelConnecting rod materialForged steelGovernor typeElectronic isochronousEngine ElectricalEngine Electrical System60 Hz50 HzBattery, voltage12- or 24-volt specisolated ground, standardBattery, charging (12 volt)75 ampBattery, charging (24 volt)50 ampBattery, recommendation (min., 12 volt)925 CCAS tarter motorGear-reduction typeCoolingCooling System60 Hz50 HzCapacity, L ( qt.) (approx.),HX/KC*RAD*17 (18)34 (36)Cooling type,HX*RAD*Heat exchangerRadiatorSeawater pump type,HX/KC*John Deere gear drivenSeawater pump suction lift,maximum, m (ft.),HX/KC* ( )Heat rejected to jacket water at rated kW,kW (Btu/min.)123 (7001) 103 (5863)Engine water pump flow, Lpm (gpm)155 ( )136 (36)Seawater pump flow, Lpm (gpm),HX/KC*189 (50)155 (41)FuelFuel System60 Hz50 HzFuel recommendationDiesel fuel specified toEN 590 or ASTM D975 Fuel shutoff solenoidElectricFuel injection pumpHigh PressureCommon Rail (HPCR)Fuel pump primingSelf primingMaximum recommended fuel lift, m (ft.

4 ( )*HX= Heat Exchanger,KC= Keel Cooled,RAD= Radiator ModelLubricationLubricating System60 Hz50 HzOil pan capacity with filter, L ( qt.)18 (19)TypePressureOperation RequirementsAir Requirements60 Hz50 HzEngine combustion air requirements,m3/min. (cfm) (301) (209)Max. air intake restriction, kPa (in. H2O) (25) (25)Cooling air required for generator set at50_C (122_F) ambient, m3/min. (cfm)HX/KC*RAD* (860) (7700) (745) (6425)Exhaust flow, m3/min. (cfm) (685) (519)Exhaust temp.,_C(_F)434 (813)488 (910)Max. allowed exhaust backpressure,kPa (in. H2O) (30) (30)Fuel Consumption60 Hz50 HzDiesel, Lph (gph) at % load100% ( ) ( )75% ( ) ( )50% ( ) ( )25% ( ) ( )Engine FeaturesDOne-side serviceability of fuel system, lubrication system, and aircleanerDLow oil pressure cutoutDHigh water temperature cutoutDLoss of coolant cutoutDOvercrank cutoutDBelt guardDOptional digital gaugeDDisposable oil filterDExtended oil drainDPTO options: 12- or 24-volt electric clutchController FeaturesDA graphical display and pushbutton/rotary selector dial provideeasy, local data are selectable in metric or English controller supports Modbusrprotocol with serial bus (RS-485)or Ethernet display shows critical data at a display of Power metering (kW, kVA, V, I, PF, and VAR).

5 DIntegrated hybrid voltage regulator providing alternator thermal overload a registered trademark of Schneider (99 EOZDJ) 8/18lDecision-Makerr3500 Paralleling ControllerProvides advanced control, system monitoring, and system diagnostics foroptimum performance and compatibility. The Decision-Makerr3500controller uses a patented hybrid voltage regulator and unique softwarelogic to manage alternator thermal overload protection features normallyrequiring additional features include:DAC Output Voltage Regulator voltage adjustmentprovides a maximum adjustment of 10% of the system controller can be set up to silence the alarm hornonly when in the AUTO mode for NFPA-110 application or Always foruser controller provides generator set overloadand short circuit protection matched to each alternator for theparticular voltage/phase controller automatic restart feature initiatesthe start routine and recrank after a failed start controller has programmable cyclic controller displays engine ECM fault codedescriptions to help inengine Start configurable starting aid feature providescustomized control for an optional engine starting controller keeps a record (up to 1000 entries) forwarning and shutdown faults.

6 This fault information becomes a storedrecord of system events and can be Data number of successful starts of thegenerator is recorded and Hybrid Voltage voltage regulator provides no-load to full-load RMS voltage regulation with the alarm silence/lamp test button to verifyfunctionality of the indicator contrast for improving controller provides selection of English ormetric graphical display provides voltage,current, Power factor, kW, kVA, and Access (USB).Provides software upgrades anddiagnostics with PCsoftware remote reset function supports acknowledgingand resetting faults and allows restarting of the generator set withoutgoing to the master control switch off/reset Time generator set run time is Delay Engine Cooldown (TDEC).TheTDEC providesatimedelay before the generator set shuts Delay Engine Start (TDES).The TDES provides a time delaybefore the generator set Selection menu provides the capability to switchthe generator output voltage.

7 NOTE: Generator set output leads mayrequire Functions:DBus sensingDFirst on logicDSynchronizingDCommunication based isochronous load sharingDDroop load sharingDExternal controlled load sharing via analog bias signalsAlternator SpecificationsAlternator SpecificationsSpecificationsAlternatorMa nufacturerKohlerType4-pole, rotating-fieldExciter typeBrushless, rare-earthpermanent-magnetNumber of leads12, reconnectableVoltage regulatorSolid state, volts/HzInsulation: NEMA MG1 MaterialClass HTemperature rise115_CBearing: number, type1, sealedCouplingFlexible discAmortisseur windingsFullVoltage regulation, no load to full load load acceptance per NFPA 110 Peak motor starting kVA:480 V, 380 V 4R12X (12 lead)100% of rating(35% dip for voltages below)448 (60 Hz), 355 (50 Hz)Alternator FeaturesDNEMA MG1, IEEE, and ANSI standards compliance for temperaturerise and motor of sustained line-to-neutral short circuit current of up to 300%of the rated current for up to 2 seconds.

8 Capable of sustained shortcircuit current of up to 300% of the rated current for up to 10 secondsfor 3 phase connections. (IEC 60092-301short-circuit performance.)DSustained short-circuit current enabling downstream circuit breakers totrip without collapsing the alternator and dripproof windings with epoxy varnish for dependabilityand long voltage waveform from a two-thirds pitch stator and AccessoriesDModular sound shield manufactured with 5052-H32aluminum in powder-coated Matterhorn whiteDCircuit breakersDRemote digital displayDRemote monitoring, start/stop panel with wiring harness forconnection to the generator controllerDDuplex fuel filterDSiphon breakDRemote connection/extension harnessDOil level indicator (high/low)DLow coolant level indicatorDElectric front clutch Power takeoff (PTO)12- or 24- voltADV-8506-CNOTE: This drawing is provided for reference only and is notintended for installation planning. Contact your localdistributor for more detailed : Dimensions are shown in mm [in.]

9 ].E2013, 2014, 2015, 2016, 2017, and 2018 by Kohler Co. All rights BY: Kohler CO., Kohler , Wisconsin 53044 USAP hone 920-457-4441, Fax 920-459-1646 For the nearest sales and service outlet in theUS and Canada, phone (99 EOZDJ) 8/18l