3000 METERING PUMPS - Acromet

1 3000 METERING PUMPS3000 METERING PUMPS 3000 SERIES METERING PUMPS LABORATORY ACCURACY INDUSTRIAL DURABILITY The Acromet 3000 Series incorporates a range of both diaphragm and plunger type METERING PUMPS and glandless chemical transfer PUMPS . All models are positive displacement in action and are manufactured in a variety of materials to provide wide ranging chemical compatibility. Acromet 3000 METERING PUMPS are precision PUMPS designed to be used where a high degree of METERING accuracy must be maintained and where the utmost system reliability over extended periods is required. The 3000 maintains the Acromet tradition of robust construction and the concept of design simplicity SIMPLY FOR RELIABILITY. RELIABILITY derived from design features developed, perfected and proven over more than 25 years in a wide variety of chemical processing and additive applications.

2 SIMPLICITY providing enhanced METERING integrity, independent of complex components, lower service requirements and simplified maintenance. QUALITY manifest in the five year warranty of 3000 diaphragms. WIDE APPLICATION VERSATILITY Plunger or diaphragm liquid ends. Capacity adjustment by pump stroke length and/or variable pump speed. Remote, Manual, Pneumatic (20-100kPa), electric (4-20mA) control of stroke length adjustment and pump speed. Simplex, Multiplex and Multi-speed Multiplex. Materials of construction to suit process. Single or double valves on suction and discharge flange or screw mounted. Thirty different sizes and types of liquid end. Six standard gear ratios 46-180 strokes per minute (1450 rpm input speed).

3 Horizontal or Vertical motors. Floor or Wall mounting. ELECTRIC CONTROL By electric actuator and electro servo controller. Controller incorporates digital lineariser providing programmable linearization of pump output to input signal (4-20mA). Acromet (Aust) Pty Ltd 14 Winterton Road, Clayton, Victoria 3168 Suite 302, 63-79 Parramatta Road, Silverwater, NSW 2128 Ph: (03) 9544 7333 Fax: (03) 9543 6706 Ph: (02) 9647 2432 Fax: (02) 9647 2599 Email: CAPACITY / PRESSURE DIAPHRAGM PUMPS LITRES PER HOUR PLUNGER PUMPS LITRES PER HOUR * Pressure ratings are for PUMPS in stainless steel construction. For higher pressures consult Acromet . Capacities listed are nominal for simplex PUMPS at 100 kPa discharge pressure.

4 Maximum pressure rating with plastic pump head 1400 kPa. MODEL PUMP SPEED (STROKES / MINUTE) PRESSURE RATING 46 72 92 112 136 kPa 3000 R 001 2 2400 002 10 2400 005 12 19 24 30 36 2400 015 37 58 74 90 109 1750 025 66 103 132 161 195 1200 050 130 203 260 317 384 850 100 235 368 470 572 695 500 100H 340 532 680 828 350 150H 510 798 1020 1242 350 MODEL PUMP SPEED (STROKES / MINUTE) PRESSURE RATING 46 72 92 112 MPs* 3000PR 001 14 002 14 003 14 005 8 007 26 5 010 19 38 012 46 59 72 015 85 017 020 118 151 184 3000PF 001 002 003 005 MODEL 3000 R HEAVY DUTY Manual Micrometer Adjustment Multiplex Automatic Adjustment Electric or Pneumatic Valves Double Double Seal Diaphragm and Plunger Head Diaphragm Actuation Hydraulic Mechanical MP3000 Updated June 2012 Series 3000 Contents 1.

5 SAFETY .. 1 General .. 1 Mechanical Precautions .. 1 Electrical 1 2. 2 3. INSTALLATION .. 2 Location .. 2 4. PIPING .. 2 General .. 2 Suction .. 3 Discharge .. 4 Piping Arrangement .. 5 5. 6 Before Starting .. 6 After Starting .. 6 6. CAPACITY ADJUSTMENT .. 7 7. MAINTENANCE .. 8 Pre Maintenance Cleaning .. 8 Lubrication .. 8 Suction & Discharge Valves .. 8 Diaphragm .. 9 8. TROUBLESHOOTING .. 10 9. 3000 SERIES METERING 13 Drive End Model 3000R Series - Section A-A .. 13 Drive End Model 3000R Series - Section A-A Parts 14 Drive End Model 3000R Series Section A-A - Parts List cont.. 15 Drive End Model 3000R Series Section B-B .. 16 Drive End Model 3000R Series Section B-B - Parts 16 Solution Head - Model 3001R 001.

6 17 Solution End PVC - Model 3001R - 001 Parts List .. 18 Solution End 316 SS - Model 3001R - 001 Parts List .. 18 Solution End PVC - Model 3001R - 002 Parts List .. 19 Solution End 316 SS - Model 3001R - 002 Parts List .. 19 Solution End PVC - Model 3001R - 005 Parts List .. 20 Solution End 316 SS - Model 3001R - 005 Parts List .. 20 Solution End - Model 3001R 015 .. 21 - Model 3001R 025 .. 21 - Model 3001R 050 .. 21 Solution End PVC - Model 3001R 015 Parts List .. 22 Solution End 316 SS - Model 3001R 015 Parts List .. 22 Solution End PVC - Model 3001R - 025 Parts List .. 23 Solution End 316 SS - Model 3001R - 025 Parts List .. 23 Solution End PVC - Model 3001R - 050 Parts List.

7 24 Solution End 316 SS - Model 3001R - 050 Parts List .. 24 Solution End - Model 3001R - 100 .. 25 Solution End PVC - Model 3001R - 100 Parts List .. 26 Solution End 316 SS - Model 3001R - 100 Parts List .. 26 Drive End Model 3000R Series- 100H - 150H - Section A-A .. 27 Drive End Model 3000R Series 100H Section A-A Parts List .. 28 Drive End Model 3000R Series 100H 150H Section A-A - Parts List cont.. 29 Drive End Model 3000R Series - 100H 150H Section B-B .. 30 Drive End Model 3000R Series - 100H 150H Section B-B - Parts List .. 30 Solution End - Model 3001R 100H .. 31 - Model 3001R 150H .. 31 Solution End PVC - Model 3001R 100H Parts List.

8 33 Solution End 316 SS - Model 3001R 100H Parts List .. 33 Solution End PVC - Model 3001R 150H Parts List .. 34 Solution End 316 SS - Model 3001R 150H Parts List .. 34 10. CALIBRATION OF A METERING PUMP .. 35 CALIBRATION CYLINDER INSTALLATION GUIDE .. 36 11. SERIES 500 VALVE INSTRUCTIONS .. 37 APPENDIX .. 40 1 EQUIPMENT DECONTAMINATION PROCEDURE DOC. No.. 41 2 EQUIPMENT DECONTAMINATION ADVICE DOC. No. 42 MP3000 Updated June 2012 Page 1 Series 3000 METERING PUMPS 3000 SERIES 1. SAFETY General Please read and familiarise yourself with all sections of this and other equipment manuals before proceeding with installation. Observe all standard precautions which apply to moving machinery.

9 Observe all standard precautions which apply to electrical equipment, drives and controls. Pay particular attention to special safety 'cautions' and 'notes' in this manual. Mechanical Precautions Prior to undertaking any mechanical maintenance repair, installation, etc. SWITCH OFF, and disconnect the power before proceeding. Personnel must wear the appropriate protective safety attire and remove loose clothing, jewellery etc. Electrical Precautions Before undertaking work on the electrical controls or drives, disconnect power and place a notice to advise others of the type of work in process. Ensure all necessary grounds are in place and solid. Do not disconnect or disable ground connections CAUTION Follow all electrical regulations where required by electrical engineering trades.

10 MP3000 Updated June 2012 Page 2 Series 3000 2. INTRODUCTION Acromet METERING PUMPS are designed and manufactured for long, low maintenance service life and when properly applied, will give many years of consistent accurate METERING and trouble free operation. The following instructions should be read and followed to correctly install and operate the pump and ensure optimum pump life and performance. Sectional arrangement drawings and Part Lists are enclosed at the end of this manual. 3. INSTALLATION Location It is desirable to locate the pump as close as possible to the supply source (eg tank) in order to minimise friction losses in the suction line. The location should preferably be dry and protected from rain and the possibility of hosing down, with sufficient free space provided around the pump to allow access for adjustment and maintenance.