Minent Operating Instructions Pr ProMinent Sigma/ 2 S2Ba ...

1 Part No. 986669 ProMinent Dosiertechnik GmbH 69123 Heidelberg Germany BA SI 036 06/10 ENPlease completely read through these Operating Instructions first! Do not discard!The operator shall be liable for any damage caused by installation or Operating errors!Two sets of Operating Instructions are necessary to ensure the ProMinent Sigma/ 2 S2Ba or S2Ca metering pumpsare operated safely and reliably for their intended purpose:This product specific Sigma/ 2 Operating Instructions manual and the General Operating instructionsProMinent motor- driven metering pumps and hydraulic accessories are only valid if read together!

2 Operating InstructionsProMinent Sigma/ 2S2Ba (Basic Type)S2Ca (Control Type)STARTSTOPS2 BaS2 CaPlease enter the identity code of the device ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___S2Ca___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ ___ProMinent , 11:38 Uhr1 Page 2 ProMinent ImprintOperating Instructions for ProMinent Sigma/ 2 S2Ba/S2 CaTranslation of the original Operating manual ProMinent Dosiertechnik GmbH, 2002 ProMinent Dosiertechnik GmbHIm Schuhmachergewann 5-1169123 Heidelberg to technical , 11:38 Uhr2 Page 3 ProMinent Control elements: overview1 Operating light (green)2 Warning light (yellow)3 Error warning light (red)4 Stroke length adjuster5 LCD display6UP key7 DOWN key8P key9 STOP/START key10 i key11 Relay output (optional)12 metering monitor socket13 Float switch socket14 External control socket15 Diaphragm rupture indicator socket16 Mains switchKey functionsIn continuous display modeIn settings mode( Operating )(settings)STOP/START keySTOPSTARTP ress brieflyStop pump,Stop pump,start pumpstart pumpP keyPPress brieflyStart batch (in batch Operating mode only)

3 ,Confirm entry- jump to next menuCancel erroroption or continuous displayPress for 2 sChange to settings mode---Press for 3 s---Jump to continuous displayPress for 10 sSoftware version displayedPress for 15 sLoad factory settings (calibration)---i keyiPress x1 Toggle between continuous displaysToggle between change individual digits and change a figure"Press x2 ---For change individual digits :jumps to first digitArrow keys UP and DOWNP ress separatelyChange directly alterable valuesSelect other settings,(until Set appears)change individual digit or figurePress simultaneouslyPrime (in stroke rate permanent display)---Control elements and key functions12316491085671514 13 , 11:38 Uhr3p.

4 44p. 52p. 43p. 51next pageSelect the Operating mode here first,then carry out the settings in the SET : Timer and PROFIBUS . , 11:38 Uhr4 SetPSetSetSetCalibSetCalibSetSetSetp. 50p. 49p. 50p. 48p. 49p. 34p. 50previous , 11:38 Uhr5 Page 6 ProMinent Operating mode Contact withmemory and transfer factor 5 Operating mode Batch withmemory and transfer factor , 11:38 Uhr6 Page 7 ProMinent PageIdentcode ordering system91 Notes on safety of ProMinent metering General Notes on installation, start-up and Notes on maintenance and repair132 Product description S2 Identification of pump Design/Functional Functional description, Stroke Functional description, delivery Integrated overflow valve with bleeder Diaphragm rupture sensor193 Technical Technical data Sigma/ Capacity Dimensions Sigma/ 2 Dimensions Sigma/ 2 Dimensions Sigma/ 2 Motor Stroke actuator drive Stroke adjuster drive Electrical data.

5 Stroke sensor Sigma Electrical data, pacing relay Sigma (for the basic version) intensity level284 Start- Replacement of wearing parts315 Features of the S2Ca metering Function description, Function description, Sockets, symbols and wiring Retrofitting relays40 Table of , 11:38 Uhr7 Page 8 ProMinent Table of contents6 Control Check adjustable Change to settings Select Operating mode (MODE menu) Settings for Operating mode (SET menu) Settings for manual Operating Settings for analogue Operating mode (ANALG menu) Settings for contact Operating mode (CONTCT menu) Settings for batch Operating mode (BATCH menu) Settings for programmable functions (SET menu) Settings for calibration function (CALIB menu) Settings for auxiliary frequency function (AUX menu) Settings for the flow function (Flow menu) Setting code (CODE menu)

6 Cancel total stroke number or total litres (CLEAR window) Manual Remote control529 Troubleshooting5210 Decommissioning and disposal5411 Spare parts and accessories55 Annex58 Motor data sheet58EC Declaration of Conformity59 Exploded diagrams of liquid ends61 Exploded diagrams of liquid , 11:38 Uhr8 Page 9 ProMinent Identcode ordering systemProMinent Identcode ordering systemPlease enter the identcode on the device label into the grey box , 11:38 Uhr9 Page 10 ProMinent Identcode ordering systemIdentcode ordering systemPlease enter the identcode on the device label into the grey box , 11:38 Uhr10 Page 11 ProMinent Notes on safety of ProMinent metering pumps1 Notes on safety of ProMinent metering pumpsGeneral user instructionsPlease read through the following user Instructions carefully!

7 They will help you get the best useout of the Operating instruction following are highlighted in the text: Enumerations InstructionsOperating guidelines:NOTEN otices are intended to make your work safety guidelines:WARNINGD escribes a potentially dangerous situation. If not avoided. could cause fatal or a potentially dangerous situation. If not avoided. could cause slight or minorinjury or damage to also note the guidelines in General Operating Instruction Manual for ProMinent Motor- driven metering pumps and Hydraulic Accessories !Please give the order number and the serial number, which you will find on the nameplates of thepump itself, in the event of any query or spare part order.

8 This facilitates identification of only: The nameplates affixed to the title page are identical to those on the pumpsupplied to enable clear identification on the correct Operating instruction manual for the , 11:38 Uhr11 Page 12 ProMinent Notes on safety of ProMinent metering notesWARNING Only EX pump: Please thoroughly read the chapter Important Additions for MeteringPumps in the EX Area of the General Operating Instructions ProMinent Motor MeteringPumps and Hydraulic Accessories ! The equipment/devices may only be used for their intended purpose. ProMinent metering pumps must not be assembled with parts which are not tested andrecommended by ProMinent otherwise this can lead to injury to persons and damage toproperty for which no liability will be accepted!

9 pumps must be accessible at all times to facilitate operation and maintenance. Accesspoints must not be obstructed or blocked! Before carrying out any maintenance and repair work always drain off and flush out theliquid end first if hazardous or unknown metered media are used! When metering hazardous or unknown liquids, always wear safety clothing (safetygoggles, gloves, ..) when working on the liquid end! You must observe the guidelines in this Operating Instructions manual and the Generaloperating Instructions manual for ProMinent motor- driven metering pumps andhydraulic accessoires on assembly, installation and maintenance!

10 On installation, start-up and operationWARNING Only EX pump: Please thoroughly read the chapter Important Additions for MeteringPumps in the EX Area of the General Operating Instructions ProMinent Motor MeteringPumps and Hydraulic Accessories ! The metering pump can contain water residue in the liquid end as the result of testing atthe factory!If handling media which must not come in contact with water, all traces of water must beremoved from the liquid end before start-up! For this purpose, turn the pump through180 and drain off the liquid end then flush with a suitable medium from above via theintake connection!