4 SUBMERSIBLE PUMPS Two and Three Wire …

1 OWNERS MANUALINSTALLATION ANDOPERATING INSTRUCTIONS4& quot ; SUBMERSIBLE PUMPSTwo and Three WireSingle and Three Phase1/2 through 10 HzRecord the following information from the motor andpump nameplates for future reference:Pump Model Serial Model Serial Volts/Hz/PhRated Amp Draw 2006PN280(7/24/06)Carefully read and follow all safety instructions inthis manual or on is the you see thissymbol on your pump or in this manual,look for one of the following signal words and bealert to the potential for personal about hazards that willcauseserious personal injury, death or major propertydamage if about hazards that cancauseserious personal injury, death or major propertydamage if about hazards that willor cancause minor personal injury or property damage word NOTICE indicates special instructionswhich are important but not related to avoid serious or fatal personal injury and possi-ble property damage, carefully read and follow thesafety Hazardous pressure.

2 Under cer-tain conditions, SUBMERSIBLE PUMPS can developextremely high pressure. Install a pressure reliefvalve capable of passing entire pump flow at 75 PSI (517 kPa) when using an air over water pres-sure tank. Install a pressure relief valve capableof passing entire pump flow at 100 PSI (690 kPa)when using a pre-charged pressure not allow pump, pressure tank, pip-ing, or any other system componentcontaining water to freeze. Freezing maydamage system, leading to injury or pump or system components tofreeze will void voltage. Can shock,burn or cause death. To avoid dangerous or fatalelectric shock hazard, use pump only in a of dangerous or fatal not install this pump in any pond,river, orother open body of water that could be used forswimming or recreation. Do not swim, wade or playin a body of water in which a SUBMERSIBLE pump hasbeen must meet United StatesNational Electrical Code, CanadianElectrical Code, and local codes (as applicable)for all electrical power supply beforeinstalling or servicing sure line voltage and frequency ofpower supply match motor nameplate volt-age and Install pump according to all plumbing, pumpand well code Test well water for purity before using well.

3 Callyour local health department for testing During installation, keep well covered as muchas possible to prevent leaves and foreign matterfrom falling into well. Foreign objects in well cancontaminate the water and cause seriousmechanical damage to the Pipe joint compound can cause cracking in plas-tics. Use only teflon tape when sealing joints inplastic pipe or connecting pipe to OF CONTENTS Safety Instructions ..2 Pre-Installation ..2 Electrical ..2-18 PENTEK XE-Series ..4 PENTEK T-Series ..5-6 PENTEK 3-Phase ..7 Franklin ..8-11 Wiring ..12-18 Installation ..19-20 Initial Startup ..20-21 Effluent Applications ..21 Connecting to Tank/Water System ..21-23 Troubleshooting Guide ..24-25 Warranty ..26 PRE-INSTALLATIONI nspect pump and motor for delivery any damage immediately to the shippingcarrier or to your well driller should thoroughly develop the well(that is, pump out all fine sand and foreign matter)before pump is performance is based on pumping clear,cold, liquid is void in the following conditions: If pump has pumped excessive sand excessivesand can cause premature wear to pump.

4 If water is corrosive. If entrained gas or air are present in the waterbeing pumped these can reduce flow andcause cavitation which can damage pump. If pump has been operated with discharge valveclosed severe internal damage will pump at least 15 to 20' ( to 6 M) belowthe lowest water level reached with pump running(lowest draw-down water level), and at least 5'( ) above the bottom of the :Hazardous voltage. Can shock,burn, or cause death. Permanently ground pump,motor and control box before connecting powersupply to pump and motor in accordance with thelocal codes and ordinances. Use a copper groundwire at least as large as wires carrying current is supplied with a copper ground this ground wire to a copper conductorthat matches motor wire size specified in cable sizing charts,pages 5, 6, 10, and 11. SeePages 19 and 20 for cable splicing ground pump, motor and controlbox before connecting power cable to powersupply. Connect ground wire to approvedground first and then connect to equipmentbeing not ground to a gas supply and electrical shock hazard.

5 Ifusing a drop cable larger than No. 10 ( )(for example, No. 8 ( ) wire ) betweenpump and control box, run cable to a separatejunction box. Connect junction box to controlbox with a No. 10 ( ) or smaller wire (depending on amp rating of pump see Table II,III, or IV).For more information, contact your local CONNECTIONS:Installation must meet United States NationalElectrical Code, Canadian Electrical Code andlocal codes for all wiring (as applicable).Use only copper wire when making connectionsto pump and control avoid over-heating wire and excessive voltagedrop at motor, be sure that wire size is at least aslarge as size listed in cable sizing charts for yourhorsepower pump and length of wire : See Pages 14 through 18 for typicalwiring hookups and control box : When built-in overheating protectionis notprovided, install an approved overloadequipped motor control that matches motorinput in full load amps. Select or adjust overloadelement(s) in accordance with control instruc-tions.

6 When built-in overheating protection isprovided, use an approved motor control thatmatches motor input in full load (3 Phase only)To make sure motor is running in the right direc-tion, proceed carefully as follows:After electrical connections have been made asoutlined, and with pump hanging in well sup-ported from clamp on the discharge pipe, turnon then turn off the switch connecting the motorto the power supply line. Note rotation of pumpas motor starts. If connections are properlymade, pump will jerk clockwise when lookinginto the pump discharge when started. If jerk is counter-clockwise, the motor is running in thewrong direction. Interchange any two cableleads where they connect to the lead terminalsin the magnetic starter. With connections proper-ly made, and pump lowered into water, turn onthe switch again and the pump should deliverwater according to the performance PROTECTION OF THREEPHASE SUBMERSIBLE MOTORS CLASS 10 PROTECTION REQUIREDThe characteristics of SUBMERSIBLE motors aredifferent from standard motors and special over-load protection is the motor is stalled, the overload must tripwithin 10 seconds to protect the motor wind-ings.

7 The installer must use SUBTROL or thequick-trip protection shown in Tables VIII andIX. All recommended overload selections are ofthe ambient compensated type to maintain pro-tection at high and low air heaters and amp settings shown are based ontotal line amps. When a six-lead motor is usedwith a Wye-Delta starter, divide motor amps to make your selection or adjustment forheaters carrying phase VIII lists the correct selection and settingsof overloads for PENTEK T-Series motors. TableIX lists the same for Franklin motors. Approval ofother types may be requested from the :Warranty on Three phase submersiblemotors is void unless proper quick trip protec-tion in all Three motor lines is ARRESTERS IN CONTROL BOXG rounding: When the box has a surge arrester,the surge arrester MUST be grounded, metal tometal, all the way to the water strata for thearrester to be effective. Grounding the arresterto a driven ground rod provides little or no pro-tection for the :Surge arresters DO NOT protectagainst direct lightning grounded surge arresters to protect pumpfrom high voltage surges.

8 Install arrester on theincoming power line to control box or pressureswitch, as close to pump motor as possible. SeeFigures 1 and 2 for installation wiring diagramsfor :Ground the arrester with a No. 10 orlarger bare wire . Ground according to localcode : If surge arresters wired into the controlbox are against local electrical code, contactpower company for correct wiring Winding Service LockedFuze SizeVolts/ResistanceFactorRotorStandard/ HPHz/PhOhmsAmpsAmpsDual Element1/2115/60 II: Recommended Fusing Data - PENTEK XE-Series 60 Hz., Single Phase 2 WireSubmersible Pump MotorsNOTE:2 wire motor leads are not color coded. Overload islocated in motor and cannot be tested from above WindingService LockedFuze SizeVolts/Resistance-Ohms Factor RotorStandard/HPHz/PhR to YB to YAmps Amps Dual Element1/2 115/60 230/60 230/60 230/60 I: Recommended Fusing Data - PENTEK XE-Series 60 Hz., Single Phase, 3 WireInduction Run SUBMERSIBLE Pump MotorsXE-Series MotorSMC SUBMERSIBLE Motor Control TypeModel No.

9 (3-W)HPVolts/Hz/PhCSIRCSCRP43B0005A11/21 15/60/1 SMC-IR0511 P43B0005A21/2230/60/1 SMC-IR0521 SMC-CR0521P43B0007A23/4230/60/1 SMC-IR0721 SMC-CR0721P43B0010A21230/60/1 SMC-IR1021 SMC-CR1021P43B0015A21-1/2230/60/1 SMC-CR1521 PENTEK XE-Series Motor, SUBMERSIBLE Motor Control, and Fusing/Wiring IV: PENTEK Motor/Control CoordinationTABLE III: Copper Cable Length in Feet (Service to Motor)VoltsHP14 AWG12 AWG10 AWG8 AWG6 AWG4 AWG3 AWG2 AWG1 AWG115V1/299 157 250 398 633 1006 1269 1599 2016 1/2361575914145323103673463358397360230V 3/42744366941103175327883517443255871235 373593944150023853009379347811-1/2207329 52383213232104265333444216 PENTEK XE-Series Motors: 1 Ph, 3- wire Cable, 60 Hz. wire SizeVoltsHP14 AWG12 AWG10 AWG8 AWG6 AWG4 AWG3 AWG2 AWG1 AWG115V1/2120 191 303 482 766 1218 1536 1936 2441 230V1/2485770122519473096492362107827986 63/4356566899143022743615456157487245 PENTEK XE-Series Motors: 1 Ph, 2- wire Cable, 60 Hz. wire 6 10 16 25 35 50 70115V1 XE-Series Motors: 1 Ph, 3- wire Cable, 60 Hz.

10 wire Size in mm2 TABLE III-M: Copper Cable Length in Meters (Service to Motor) 6 10 16 25 35 50 70115V1 XE-Series Motors: 1 Ph, 2- wire Cable, 60 Hz. wire Size in mm2 NOTE:PENTEK XE- and T-Series Motors with model numbers beginning P42 or P42T are 2- wire motors anddo not use a SUBMERSIBLE Motor Fuze SizeWindingService LockedStandard/Volts/ResistanceFactorRot or Dual Element/HPHz/PhOhmsAmpsAmpsCB1/2115/60 VI: Recommended Fusing Data - PENTEK T-Series 60 Hz., Single Phase 2 WireSubmersible Pump MotorsNOTE:2 wire motor leads are not color coded. Overload islocated in motor and cannot be tested from above SizeMotor WindingService LockedStandard/Volts/Resistance-Ohms Factor Rotor Dual Element/HPHz/PhMainStartAmps AmpsCB1/2 230/60 230/60 230/60 V: Recommended Fusing Data - PENTEK T-Series 60 Hz.