Transcription of 56823K InstallGuide 20jan16-01 - Bestop
1 installation Instructions - Trektop NXInstallation InstructionsTrektop NX 2016 Bestop , - 56823 Rev. K 0116 Vehicle Application: Jeep Wrangler Unlimited (JK) 4 Door2007 Current Part Number: 56823 Before you begin installing your new Trektop NX, please readall the instructions thoroughly, and watch the Bestop installationvideo. (See Support section on this page) For a smooth fit:For easier installation , the top should be installed at a temperature above 72 F. Below this temperature, the fabric may contract an inch or more, making it dif ficult to fit the is normal for the fabric to contract and wrinkle when stored in the ship-ping carton. Within a few days after installation , the fabric will relax and the wrinkles will TipsSafety glasses should be worn at all times when installing this product is designed primarily to enhance the appearance of the vehicle and to shield the occupants from ordinary weather conditions.
2 Do not rely in any way on the components of this product to contain the occupants within the vehicle, or to protect against injury or death in the event of an accident, This product will not protect the occupants from falling objects. Never operate the vehicle in excess of manufacturerWEAR SEAT BELTS AT ALL TIMES potentially dangerous TimeSkill LevelSupportWe re here to help!Go to andclick Contact Us See a video showing installation of this top at: Or search Youtube for Bestop Trektop NX install JK Unlimited (four door) Hours2 - Moderately EasyPhillips Screwdriver13mm SocketUtility KnifeRatchetSafety GlassesInstallation Instructions - Trektop NXInstallation InstructionsTrektop NX 2016 Bestop , - 56823 Rev. K 0116 Vehicle Application: Jeep Wrangler Unlimited (JK) 4 Door2007 Current Part Number: 56823 installation Instructions - Trektop NXInstallation InstructionsTrektop NX 2016 Bestop , - 56823 Rev.
3 K 0116 Vehicle Application: Jeep Wrangler Unlimited (JK) 4 Door2007 Current Part Number: 56823 Parts List- Required parts for each installation section - Page number in installation GuideSection 1 Rear Door Surrounds Page 6 of guide Rear Door Surround Qty - 1 Part # - LeftRear Door Surround Qty - 1 Part # - RightM8 x 75mm KnobQty - 4 Part # Sections 2&3 Front Door Surrounds Pages 7& 8 of GuideFront Door Surround Qty - 1 Part # - RightFront Door Surround Qty - 1 Part # - LeftSunrider BracketQty - 1 per Right (shown) LeftM8 x 30mm KnobQty - 2 Part # installation InstructionsTrektop NXVehicle Application: Jeep Wrangler Unlimited (JK) 4 Door2007 Current Part Number: 56823 Parts List- Required parts for each installation section - Page number in installation GuideSections 6, 7, 8 & 9 Front & Rear Top Arches, Tailgate Bar Mounts & Side BowsPages 13 to 18 of guide Front Top ArchQty - 1 Part # Rear Top ArchQty - 1 Part # Tailgate Bar MountQty - 1 Part # - LeftTailgate Bar MountQty - 1 Part # - Right#8 x 1/2 ScrewQty - 8 Part # BowQty - 2 Part # Instructions - Trektop NX 2016 Bestop , - 56823 Rev.
4 K 0116 Sections 4 & 5 Cable Brackets & Rear Bow BracketsPages 10 to 12 of GuideCable Bracket Qty - 1 Part # - Left Cable Bracket Qty - 1 Part # - Right Rear Bow BracketQty - 1 Part # - LeftRear Bow BracketQty - 1 Part # - RightInstallation Instructions - Trektop NXInstallation InstructionsTrektop NXVehicle Application: Jeep Wrangler Unlimited (JK) 4 Door2007 Current Part Number: 56823 Parts List- Required parts for each installation section - Page number in installation GuideSections 10 to 15 Sections 16 to 21 Foam Seals, Middle Bow, Bow Clip & Rear BowWeb Strap, Tailgate Bar, Fabric Top and WindowsPages 19 to 24 of GuidePages 25 to 31 of GuideWeb Strap with Snap HookQty - 2 Part # Middle BowQty - 1 Part # Foam Tape StripsQty - 2 Part # Foam SealsQty - 1 per sidePart # RightPart # LeftBow ClipQty - 1, Part # Tailgate BarQty - 1 Part # BowQty - 1 Part # Deck, Header Assembly, & Fabric TopRight Side WindowLeft Side WindowRear Window 2016 Bestop , - 56823 Rev.
5 K 0116 installation Instructions - Trektop NXPage 6 Rear Door Surround Qty - 1 per Right (shown) LeftInstall Rear Door SurroundsSection 1 Step 1 Step x 75mm KnobQty - 1 per sidePart # Insert the pin in the bottom of the Rear Door Surround into the hole in the belt rail behind the rear door opening. Press the channel along the top of the Rear Door Surround around the horizontal sport on the other side of the the Rear an M8 x 75mm Knob into the rear position on the Door on the other side of the 1 Step 2 2016 Bestop , - 56823 Rev. K 0116 installation Instructions - Trektop NXPage 7 Install Front Door SurroundsSection 2 Step Door SurroundQty - 1 per Right (shown) LeftM8 x 75mm KnobQty - 1 per sidePart # Insert an M8 x 75mm Knob into the front position on the Door on the other side of the 1 Step 2 Position the Front Door Surround on the sport bar above the passenger side door and press it into place as with the the Front Door.
6 2016 Bestop , - 56823 Rev. K 0116 installation Instructions - Trektop NXPage 8 Install Sunrider BracketSection 3 Step 1 Step BracketQty - 1 per Right (shown) LeftM8 x 30mm KnobQty - 1 per sidePart # Step 1 Step 2 Place the Right Sunrider Bracket over the hole where the Front and Rear Door Surrounds join. Secure the Right Sunrider Bracketwith the M8 x 30mm with the Left Sunrider Bracket. 2016 Bestop , - 56823 Rev. K 0116 installation Instructions - Trektop NXPage 9 Install Cable BracketsSection 4 Step 2 Utility KnifeStep 1 Step 2 Unzip the upper rear and rear leg sport bar covers and locate the upper sport bar bolt. Use a 13mm socket and ratchet to remove the bolt and set it aside to be a horizontal slit the same width as the Cable Bracket in the sport bar cover 1/4" below the zipper and aligned with the bolt hole.
7 2016 Bestop , - 56823 Rev. K 0116 Ratchet13mmSocketInstallation Instructions - Trektop NXPage 10 Install Cable Brackets (cont.)Section 4 Step BracketQty - 1 Part # - Left Cable BracketQty - 1 Part # - Right Step 3 Use the bolt that was removed to mount the Cable Bracket to the sport bar through the slit in the sport bar cover. Tighten the on both sides of the vehicle. 2016 Bestop , - 56823 Rev. K 0116 Ratchet13mmSocketInstallation Instructions - Trektop NXPage 11 Install Rear Bow BracketsSection 5 Step 1 Step Bow BracketQty - 1 Part # - LeftRear Bow BracketQty - 1 Part # - RightStep 1 Step 2 Locate the rear sport bar bolt. Use a 13mm socket and ratchet to remove the bolt and set it aside to be install the Rear Bow Bracket with the sport bar bolt.
8 Mark where the bracket contacts the sport bar cover and remove the bracket. 2016 Bestop , - 56823 Rev. K 0116 Ratchet13mmSocketInstallation Instructions - Trektop NXPage 12 Install Rear Bow Brackets (cont.)Section 5 Step 3 Step KnifeStep 3 Step 4 Cut a horizontal slit the same width as the Rear Bow Bracket at this point. Reinstall the Rear Bow Bracket through the cover and tighten the all sport bar on both sides of the vehicle. 2016 Bestop , - 56823 Rev. K 0116 installation Instructions - Trektop NXPage 13 Install Front Top ArchSection 6 Step 1 Step Top ArchQty - 1 Part # Step 1 Step 2 Insert one end of the Front Top Arch into the slot in the middle of the Front Door Surround onthe opposite side of the vehicle from you.
9 1 Push the near end of the bow inward as you 2 push up in the middle of the bow from underneath to flex the bow and, 3 insert it into the slot on top of the FrontDoor Surround on your side of the vehicle. Remove and dispose of paper film. 2016 Bestop , - 56823 Rev. K 0116213 installation Instructions - Trektop NXPage 14 Install Rear Top ArchSection 7 Step 1 Step Top ArchQty - 1 Part # Step 1 Step 2 Remove and dispose of paper film. 2016 Bestop , - 56823 Rev. K 0116 Insert one end of the Rear Top Arch into the slot in the middle of the Rear Door Surround onthe opposite side of the vehicle from you. 1 Push the near end of the bow inward as you 2 push up in the middle of the bow from underneath to flex the bow and, 3 insert it into the slot on top of the RearDoor Surround on your side of the vehicle.
10 132 installation Instructions - Trektop NXPage 15 Install Tailgate Bar MountsSection 8 Step Bar MountQty - 1 per Right (shown) LeftStep 1 Orient the Tailgate Bar Mounts on the vehicle. Hook the bottom of one mount under the ledge and roll the mount toward the outside of the vehicle until it clips into place under the belt rail. Repeat this with both Tailgate Bar Mounts. 2016 Bestop , - 56823 Rev. K 0116 installation Instructions - Trektop NXPage 16 CRITICAL STEP - Attach Side Bows to Header/Fabric AssemblySection 9 Step 1 Step BowQty - 1 per sidePart # 1 Step 2 Lay the deck, Header Assembly and fabric topupside down on a clean the screws on both left and right sides of the Header Assembly and set aside to be Side Bows into the HeaderAssembly on each quick release knobs to face towardthe inside of the assembly, and align the holes in the Side Bow with the holes in the Header Assembly.