830-II Cummins 6 Cylinder Engine Breakdown

1 830-IICummins 6 Cylinder Engine Breakdown330493 Rev. 01*330493*This manual is furnished with each new TENNANT Model manual consists of the6 Cylinder Engine DATAP lease fill out at time of installation for future Model number -- 830--IIMachine Serial number --Machine Options --TENNANT Representative/phone no. --Customer ID number --Date of Installation --Manual number -- 330493 Revision: 01 Published: 12--02 CopyrightE1998, 1999, 2000, 2002 TENNANT, Printed in 6 Cylinder Engine BREAKDOWN8-1830--II 330493 (11--00)SECTION8 CONTENTSPAGEFig. 1 -- Cummins 6 Cyl. General Recommended Maintenance 2 -- Cummins 6 Cyl. Engine 3 -- Cummins 6 Cyl. Oil Gauge Support 4 -- Cummins 6 Cyl. Radiator 5 -- Cummins 6 Cyl.

2 Air Cleaner 6 -- Cummins 6 Cyl. Air Cleaner Seal 7 -- Cummins 6 Cyl. Air Cooler 8 -- Cummins 6 Cyl. Air Cooler, Hydraulic Hose and Fittings 9 -- Cummins 6 Cyl. Hydraulic Hoses and Fittings 10 -- Cummins 6 Cyl. Surge Tank 11 -- Cummins 6 Cyl. Hydraulic Pump 12 -- Cummins 6 Cyl. Muffler 13 -- Cummins 6 Cyl. Battery 14 -- Cummins 6 Cyl. Engine Doors 15 -- Cummins 6 Cyl. Cab 16 -- Cummins 6 Cyl. Instrument Panel 17 -- Cummins 6 Cyl. Electrical 18 -- Cummins 6 Cyl. Documentaion 6 Cylinder Engine BREAKDOWN8-2830--II 330493 (11--00) Cummins 6 Cylinder Engine BREAKDOWN8-3830--II Cummins 6 Cyl. 330493 (11--00)Fig. 1 -- Cummins 6 Cyl. General Recommended Maintenance (000000--)Kit, Maintenance Parts, Emissions1Y769279(000000--) Filter, Fuel, Cummins1Y769280(000000--) Filter, Hydraulic Cummins1Y769281(000000--) Filter, Air Cleaner1Y769294(000000--)Belt, Engine , Emissions1 Cummins 6 Cylinder Engine BREAKDOWN8-4830--II Cummins 6 Cyl.

3 330493 (11--00)Fig. 2 -- Cummins 6 Cyl. Engine Group2435761 Cummins 6 Cylinder Engine BREAKDOWN8-5830--II Cummins 6 Cyl. 330493 (11--00)Fig. 2 -- Cummins 6 (000000--) Engine Stand12 769175(000000--) Engine , Emissions, 769826(000000--003214 ) Kit, Fan Replacement, 769824(003215--) Spacer, Engine Fan14 769221(000000--003214 ) Kit, Fan Replacement, (003215--)Fan, Engine15 769294(000000--) Belt, Engine , Emissions16 769112(000000--) Bracket Wldt, Engine , Front Lh17 769114(000000--) Bracket Wldt, Engine , Rear Rh1769118(000000--) Bracket Wldt, Engine , Rear Lh1764015(000000--)Isolator48 769331(000000--) Flywheel and Ring Gear (not Shown)19 769332(000000--) Ring Gear (not Shown)110 762417(000000--) Hose111 769204(000000--) Fitting 90112769352(000000--)Plug1 Cummins 6 Cylinder Engine BREAKDOWN8-6830--II Cummins 6 Cyl.

4 330493 (11--00)Fig. 3 -- Cummins 6 Cyl. Oil Gauge SupportGroup1 Cummins 6 Cylinder Engine BREAKDOWN8-7830--II Cummins 6 Cyl. 330493 (11--00)Fig. 3 -- Cummins 6 Gauge (000000--)Bracket, Dipstick1 Cummins 6 Cylinder Engine BREAKDOWN8-8830--II Cummins 6 Cyl. 330493 (11--00)Fig. 4 -- Cummins 6 Group56784111099999923112 Cummins 6 Cylinder Engine BREAKDOWN8-9830--II Cummins 6 Cyl. 330493 (11--00)Fig. 4 -- Cummins 6 (000000--)Hose, Radiator12 769746(000000--) Hose, Radiator13 769745(000000--) Tube, Radiator, Lower14 769164(000000--) Hose, Engine , Upper15 769160(000000--) Tube, Water, Upper16769163(000000--)Hose, Radiator Upper1oStandard (000000--) Radiator W/Hyd. Cooler/Shroud1Y769217(000000--) Radiator1 YStandard (000000--) Hydraulic Cooler17 77674(000000--) Compressor, Air Cond.

5 6cyl. Cummins18769258(000000--)Belt, A/C19 17188(000000--) Clamp, Wormdrive, 769109(000000--) Bracket Wldt, Engine Front Rh111 764015(000000--) Isolator212762178(000000--)Guard, Hose, Rubber 3 1 Cummins 6 Cylinder Engine BREAKDOWN8-10830--II Cummins 6 Cyl. 330493 (11--00)Fig. 5 -- Cummins 6 Cleaner Group41789356755105112 Cummins 6 Cylinder Engine BREAKDOWN8-11830--II Cummins 6 Cyl. 330493 (11--00)Fig. 5 -- Cummins 6 Cleaner (000000--)Air Cleaner, Donaldson12 769196(000000--) Strap, Mount, Air Cleaner 12 Dia23 769254(000000--) Cup, Air Cleaner, Emissions14 769207(000000--) Elbow, Rubber 4 Dia x 90 766006(000000--) Clamp, 4 Hose86769193(000000--)Tube, Intake, Short27 766009(000000--) Elbow, 4 X 45 Degree28 769241(000000--) Tube, Air Intake19 769192(000000--) Tube, Intake, Long110 764292(000000--) Adaptor, Rubber, Air Cleaner111769190(000000--)Plate, Mount, Air Cleaner1 Cummins 6 Cylinder Engine BREAKDOWN8-12830--II Cummins 6 Cyl.

6 330493 (11--00)Fig. 6 -- Cummins 6 Cyl. Air Cleaner SealGroup12 Cummins 6 Cylinder Engine BREAKDOWN8-13830--II Cummins 6 Cyl. 330493 (11--00)Fig. 6 -- Cummins 6 Cleaner (000000--)Seal, Air Cleaner12 765806(000000--) Clamp, Air Cleaner1 Cummins 6 Cylinder Engine BREAKDOWN8-14830--II Cummins 6 Cyl. 330493 (11--00)Fig. 7 -- Cummins 6 Cooler Group23471385291062333 Cummins 6 Cylinder Engine BREAKDOWN8-15830--II Cummins 6 Cyl. 330493 (11--00)Fig. 7 -- Cummins 6 (000000--)Cooler, Assembly, Charge Air1Yo769333(000000--) Motor, Hyd1YY769308(000000--) Seal Kit12 769208(000000--) Hose, Turbo 3 Dia43 769197(000000--) Clamp, Spring Turbo84769198(000000--)Tube, Engine Inlet15 769215(000000--) Tube, Turbo Long16 769214(000000--) Tube, Turbo Short17 769216(000000--) Clamp, Vee, Turbo18 769278(000000--) Tank Modification, Hyd.

7 Emissions19769249(000000--)Filter, Hyd. W/Bracket110 769253(000000--) Bracket, Filter Remote111 69234(000000--) Clamp312 769334(000000--) Fitting, Hyd113 769335(000000--) Fitting, Hyd114769336(000000--)Hose, Hyd115 769337(000000--) Hose, Hyd116 769338(000000--) Fitting, Hyd2 Cummins 6 Cylinder Engine BREAKDOWN8-16830--II Cummins 6 Cyl. 330493 (11--00)Fig. 8 -- Cummins 6 Cooler, Hydraulic Hose and Fittings Group213175934682 Cummins 6 Cylinder Engine BREAKDOWN8-17830--II Cummins 6 Cyl. 330493 (11--00)Fig. 8 -- Cummins 6 Cooler, Hydraulic Hose and Fittings (000000--)Clamp12 762433(000000--) Fitting13 769314(000000--) Hose14 769339(000000--) Hose15 767406(000000--) Fitting26769341(000000--)Hose17 769342(000000--) Fitting, Motor Case Drain18 766343(000000--) Fitting19 769348(000000--) Hose, Case Drain110 762496(000000--) Adaptor (Not Shown Case Drain into Tank)111762436(000000--)Fitting (Not Shown into Adaptor)1 Cummins 6 Cylinder Engine BREAKDOWN8-18830--II Cummins 6 Cyl.

8 330493 (11--00)Fig. 9 -- Cummins 6 Cyl. Hydraulic Hoses and FittingsGroup312 Cummins 6 Cylinder Engine BREAKDOWN8-19830--II Cummins 6 Cyl. 330493 (11--00)Fig. 9 -- Cummins 6 Hoses and (000000--)Fitting, Hyd 45 Flange to Face Seal12 769346(000000--) Hose, Hyd13 769347(000000--) Fitting, Hyd, Tee1 Cummins 6 Cylinder Engine BREAKDOWN8-20830--II Cummins 6 Cyl. 330493 (11--00)Fig. 10 -- Cummins 6 Cyl. Surge TankGroup114131023457689 Cummins 6 Cylinder Engine BREAKDOWN8-21830--II Cummins 6 Cyl. 330493 (11--00)Fig. 10 -- Cummins 6 (000000--)Tank, Surge Emissions12 769329(000000--) Cap13 769804(000000--) Bracket14 769805(000000--) Bracket15 769806(000000--) Hose, Tank to Barbed Fitting16769808(000000--)Hose, Radiator to Barbed Fitting17 769807(000000--) Hose, Barbed Fitting to Engine18 769763(000000--) Barbed Fitting19 769792(000000--) Hose110 769349(000000--) Hose111769350(000000--)Valve, Bleeder, Cummins (Not Shown)112 769351(000000--) Fitting, Hyd, Cummins (Not Shown)113 769354(000000--) Hose, Compressor to Condenser114 769353(000000--) Hose, Evaporator to Compressor115769355(000000--)Hose, Dryer to Evaporator (Not Shown)1 Cummins 6 Cylinder Engine BREAKDOWN8-22830--II Cummins 6 Cyl.

9 330493 (11--00)Fig. 11 -- Cummins 6 Pump Group12310987456 Cummins 6 Cylinder Engine BREAKDOWN8-23830--II Cummins 6 Cyl. 330493 (12--02)Fig. 11 -- Cummins 6 Pump (000000--)Pump, Hydraulic Barnes12 769186(000000--) Pump, Barnes, GC Third Section13 769328(000000--) Pulley, Fan, Cummins14 769457(000000--) Gear, Pump15 769459(000000--) Gasket Pump Kit16762484(000000--)Fitting, Hyd17 769238(000000--) Hose18 762439(000000--) Fitting, Hyd19 762438(000000--) Fitting, Hyd110 762464(000000--) Fitting, Hyd1 Cummins 6 Cylinder Engine BREAKDOWN8-24830--II Cummins 6 Cyl. 330493 (11--00)Fig. 12 -- Cummins 6 Group14623572 Cummins 6 Cylinder Engine BREAKDOWN8-25830--II Cummins 6 Cyl. 330493 (11--00)Fig. 12 -- Cummins 6 (000000--)Muffler, Donaldson12 769165(000000--) Clamp, Muffler, 3 Dia33 769228(000000--) Tube, Adaptor, Muffler14 769246(000000--) Strap, Muffler25 769184(000000--) Cap, Rain, Donaldson16769225(000000--)Muffler Mount Wldt17 769224(000000--) Strap Wldt, Muffler1 Cummins 6 Cylinder Engine BREAKDOWN8-26830--II Cummins 6 Cyl.

10 330493 (11--00)Fig. 13 -- Cummins 6 Group12345 Cummins 6 Cylinder Engine BREAKDOWN8-27830--II Cummins 6 Cyl. 330493 (11--00)Fig. 13 -- Cummins 6 (000000--)Support Wldt, Battery12 766029(000000--) Bracket, Battery Retainer23 769220(000000--) Battery, Trojan14 310593(000000--) Cable, Battery, Pos 0ga (000000--)Cable, Battery, Neg 0ga 6 Cylinder Engine BREAKDOWN8-28830--II Cummins 6 Cyl. 330493 (11--00)Fig. 14 -- Cummins 6 Doors Group13526478910111213161514 Cummins 6 Cylinder Engine BREAKDOWN8-29830--II Cummins 6 Cyl. 330493 (11--00)Fig. 14 -- Cummins 6 Doors (000000--)Door Wldt, Engine Rh (Less Handle)12 766530(000000--) Door Wldt, Engine Lh (Less Handle)13 766532(000000--) Bracket, Cover, Top, Lh14 766533(000000--) Bracket, Brace25 766534(000000--) Bracket, Cover, Bottom, Lh16766543(000000--)Bracket, Stiffener, Top17 364614(000000--) Bumper, Neoprene38 766544(000000--) Bracket, Door Stop19 766540(000000--) Cover, Lower, Lh110 766541(000000--) Bracket, Cover Mtg211766542(000000--)Bracket, Cover Mtg112 769232(000000--) Angle Cover Mtg, Lh213 769371(000000--) Plate, Mounting, Mirror214 766535(000000--) Seal Rubber, Engine Door115 766524(000000--) Shim Door316766523(000000--)