ABB drives User’s manual ACS310 drives

1 ABB drivesUser s manualACS310 drivesList of related manualsYou can find manuals and other product documents in PDF format on the Internet. See section Document library on the Internet on the inside of the back cover. For manuals not available in the Document library, contact your local ABB hardware manuals and guidesCode (English) ACS310 short form user s manual3 AUA0000044200 ACS310 user s manual3 AUA0000044201 Option manuals and guidesMFDT-01 FlashDrop user s manual3 AFE68591074 MREL-01 relay output extension module user's manual for ACS310 /ACS3503 AUA0000035974 MUL1-R1 installation instructions for ACS150, ACS310 , ACS350 and ACS3553 AFE68642868 MUL1-R3 installation instructions for ACS310 , ACS350 and ACS3553 AFE68643147 MUL1-R4 installation instructions for ACS310 and ACS3503 AUA0000025916 SREA-01 Ethernet adapter module quick start-up guide3 AUA0000042902 SREA-01 Ethernet adapter module user s manual3 AUA0000042896 Option manuals and guidesGuide for capacitor reforming in ACS50, ACS55, ACS150, ACS310 , ACS350, ACS355, ACS550 and ACH5503 AFE68735190 User s manualACS3103 AUA0000044201 Rev DENEFFECTIVE: 2016-01-11 2016 ABB Oy.

2 All Rights of contentsMechanical installation Electrical installationStart-up and control with I/OTable of contents 5 Table of contentsList of related manuals .. 21. SafetyWhat this chapter contains .. 15 Use of warnings .. 15 Safety in installation and maintenance .. 16 Electrical safety .. 16 General safety .. 17 Safe start-up and operation .. 17 General safety .. 172. Introduction to the manualWhat this chapter contains .. 19 Applicability .. 19 Target audience .. 19 Purpose of the manual .. 19 Contents of this manual .. 20 Related documents .. 21 Categorization by frame size .. 21 Terms and abbreviations .. 21 Quick installation and commissioning flowchart .. 223. Operation principle and hardware descriptionWhat this chapter contains .. 23 Operation principle .. 23 Product overview .. 24 Layout .. 24 Power connections and control interfaces .. 25 Type designation label .. 26 Type designation key .. 274. Mechanical installationWhat this chapter contains.

3 29 Checking the installation site .. 29 Requirements for the installation site .. 29 Required tools .. 30 Unpacking .. 31 Checking the delivery .. 31 Installing .. 32 Install the drive .. 32 Fasten clamping plates .. 34 Safety6 Table of contents5. Planning the electrical installationWhat this chapter contains .. 35 Implementing the AC power line connection .. 35 Selecting the supply disconnecting device (disconnecting means) .. 35 European union .. 36 Other regions .. 36 Checking the compatibility of the motor and drive .. 36 Selecting the power cables .. 36 General rules .. 36 Alternative power cable types .. 37 Motor cable shield .. 37 Additional US requirements .. 38 Selecting the control cables .. 38 General rules .. 38 Relay cable .. 39 Control panel cable .. 39 Routing the cables .. 39 Control cable ducts .. 40 Protecting the drive, input power cable, motor and motor cable in short-circuit situations and against thermal overload.

4 41 Protecting the drive and input power cable in short-circuit situations .. 41 Protecting the motor and motor cable in short-circuit situations .. 41 Protecting the drive, motor cable and input power cable against thermal overload .. 41 Protecting the motor against thermal overload .. 41 Using residual current devices (RCD) with the drive .. 42 Implementing a bypass connection .. 42 Protecting the contacts of relay outputs .. 426. Electrical installationWhat this chapter contains .. 45 Checking the insulation of the assembly .. 45 Drive .. 45 Input power cable .. 45 Motor and motor cable .. 46 Checking the compatibility with IT (ungrounded) and corner-grounded TN systems .. 46 Connecting the power cables .. 47 Connection diagram .. 47 Connection procedure .. 48 Connecting the control cables .. 49I/O terminals .. 49 Default I/O connection diagram .. 52 Connection procedure .. 53 Connecting the embedded fieldbus.

5 54 Connection diagram .. 547. Installation checklistChecking the installation .. 55 Table of contents 78. Start-up and control with I/OWhat this chapter contains .. 57 How to start up the drive .. 57 How to start up the drive without a control panel .. 58 How to perform a manual start-up .. 59 How to perform a guided start-up .. 62 How to control the drive through the I/O interface .. 659. Control panelsWhat this chapter contains .. 67 About control panels .. 67 Applicability .. 67 Basic control panel .. 69 Features .. 69 Overview .. 70 Operation .. 71 Output mode .. 74 Reference mode .. 75 Parameter mode .. 76 Copy mode .. 78 Basic control panel alarm codes .. 79 Assistant control panel .. 80 Features .. 80 Overview .. 81 Operation .. 82 Output mode .. 86 Parameters mode .. 88 Assistants mode .. 91 Changed parameters mode .. 93 Fault logger mode .. 94 Time and date mode .. 95 Parameter backup mode .. 97IO settings mode.

6 10010. Application macrosWhat this chapter contains .. 101 Overview of macros .. 101 Summary of the I/O connections of the application macros .. 103 ABB standard macro .. 104 Default I/O connections .. 1043-wire macro .. 105 Default I/O connections .. 105 Alternate macro .. 106 Default I/O connections .. 106 Motor potentiometer macro .. 107 Default I/O connections .. 107 Hand/Auto macro .. 108 Default I/O connections .. 1088 Table of contentsPID control macro .. 109 Default I/O connections .. 109 PFC control macro .. 110 Default I/O connections .. 110 SPFC control macro .. 111 Default I/O connections .. 111 User macros .. 112AC500 Modbus macro .. 11311. Program featuresWhat this chapter contains .. 115 Start-up assistant .. 115 Introduction .. 115 Default order of the tasks .. 116 List of the tasks and the relevant drive parameters .. 117 Contents of the assistant displays .. 119 Local control vs. external control.

7 119 Local control .. 120 External control .. 120 Settings .. 120 Diagnostics .. 121 Block diagram: Start, stop, direction source for EXT1 .. 121 Block diagram: Reference source for EXT1 .. 121 Reference types and processing .. 122 Settings .. 122 Diagnostics .. 122 Reference trimming .. 123 Settings .. 123 Example .. 124 Programmable analog inputs .. 124 Settings .. 124 Diagnostics .. 125 Programmable analog output .. 125 Settings .. 125 Diagnostics .. 125 Programmable digital inputs .. 126 Settings .. 126 Diagnostics .. 127 Programmable relay output .. 127 Settings .. 127 Diagnostics .. 127 Frequency input .. 127 Settings .. 127 Diagnostics .. 128 Transistor output .. 128 Settings .. 128 Diagnostics .. 128 Actual signals .. 128 Settings .. 128 Diagnostics .. 129 Table of contents 9 Power loss ride-through .. 129 Settings .. 129DC magnetizing .. 130 Settings .. 130 Maintenance trigger.

8 130 Settings .. 130 Acceleration and deceleration ramps .. 130 Settings .. 130 Motor heating function .. 131 Settings .. 131 Diagnostics .. 131 Critical speeds .. 131 Settings .. 131 Constant speeds .. 131 Settings .. 131 Custom U/f ratio .. 133 Settings .. 133 Diagnostics .. 133IR compensation .. 134 Settings .. 134 Programmable protection functions .. 134AI<Min .. 134 Panel loss .. 134 External fault .. 134 Stall protection .. 134 Motor thermal protection .. 135 Earth fault protection .. 135 Incorrect wiring .. 135 Input phase loss .. 136 Pre-programmed faults .. 136 Overcurrent .. 136DC overvoltage .. 136DC undervoltage .. 136 Drive temperature .. 136 Short circuit .. 136 Internal fault .. 136 Operation limits .. 136 Settings .. 136 Power limit .. 137 Automatic resets .. 137 Settings .. 137 Diagnostics .. 137 Supervisions .. 137 Settings .. 137 Diagnostics .. 137 Parameter lock .. 138 Settings.

9 138 PID control .. 138 Process controller PID1 .. 138 External/Trim controller PID2 .. 138 Block diagrams .. 13910 Table of contentsSettings .. 141 Diagnostics .. 141 Example .. 141 Sleep function for the process PID (PID1) control .. 143 Example .. 144 Settings .. 145 Diagnostics .. 145 Motor temperature measurement through the standard I/O .. 145 Settings .. 146 Diagnostics .. 146 Timed functions .. 147 Examples .. 148 Settings .. 149 User load curve .. 150 Settings .. 150 Diagnostics .. 150 Energy optimizer .. 151 Settings .. 151 Energy saving .. 151 Settings .. 151 Diagnostics .. 151 Pump cleaning .. 152 Settings .. 152 Load analyzer .. 153 Peak value logger .. 153 Amplitude loggers .. 153 Settings .. 154 Diagnostics .. 154 PFC and SPFC control .. 155 PFC control .. 155 SPFC control .. 155 Settings .. 158 Diagnostics .. 158 Connection diagram example.

10 159 Pipe fill .. 160 Reference ramping .. 160 PID reference ramping .. 161 Settings .. 16112. Actual signals and parametersWhat this chapter contains .. 163 Terms and abbreviations .. 163 Fieldbus equivalent .. 164 Default values with different macros .. 165 Actual signals in the short parameter view .. 16704 FAULT HISTORY .. 167 Parameters in the short parameter view .. 16711 REFERENCE SELECT .. 16712 CONSTANT SPEEDS .. 16713 ANALOG INPUTS .. 167 Table of contents 1114 RELAY OUTPUTS .. 16716 SYSTEM CONTROLS .. 16720 LIMITS .. 16721 START/STOP .. 16722 ACCEL/DECEL .. 16853 EFB PROTOCOL .. 16898 OPTIONS .. 16999 START-UP DATA .. 169 All actual signals .. 17001 OPERATING DATA .. 17003 FB ACTUAL SIGNALS .. 17304 FAULT HISTORY .. 175 All parameters .. 17710 START/STOP/DIR .. 17711 REFERENCE SELECT .. 17912 CONSTANT SPEEDS .. 18313 ANALOG INPUTS .. 18714 RELAY OUTPUTS .. 18815 ANALOG OUTPUTS .. 19116 SYSTEM CONTROLS.