ACS 500 Programming Manual

1 ACS 500 ABB DrivesProgramming ManualIncluding Application MacrosASEA BROWN BOVERI$ 500 Adjustable FrequencyAC Drives 1 to 400 HP, Series BACS 500-05 CEFFECTIVE 9/1/94 SUPERCEDES 6/1/94 ACS 500 Programming ManualiiiSafety InstructionsGeneral Safety InstructionsWarnings in this Manual appear in either of two ways: Dangerous voltage warnings, preceded by a Dangerous Voltage symbol, indicate the presence of voltages which may cause death or serious injury. These warnings describe procedures to avoid death or serious injury. General warnings, preceded by a General Warning symbol, indicate situations or conditions which may cause death or serious injury. These warnings describe procedures to avoid death or serious inform you of situations or conditions which will damage machinery or cause additional motor-operation down-time if you do not take suggested steps to correct or address such situations or :Notes provide you with additional and useful information.

2 Although less urgent than cautions and warnings, notes are important and should not be SymbolsFor your own safety please pay special attention to instructions containing these symbols:This warning symbol indicates the presence of dangerous voltage. This symbol informs you of high voltage conditions, situations, and locations that may cause death or serious injury if you do not follow precautions and proper warning symbol indicates a general warning. This warning symbol indicates an electrostatic discharge InstructionsivACS 500 Programming ManualWarnings, Cautions,and NotesWARNING! Your drive contains dangerous voltages when connected to the line power. Always check that the ACS 500 is safe, after disconnecting the power, by measuring the DC bus voltage and line input voltage. Failure to check voltages could cause death or serious injury.

3 Only a qualified electrician should carry out the electrical that the Motor Control Card of the ACS 500 is at DC bus voltage potential. The DC bus capacitors contain dangerous DC voltage levels ( x VIN). After disconnecting the supply, wait at least five minutes after the display readout on the control panel has disappeared before taking any external control voltages may be present on the relay outputs of the Control Interface Card and Option : Electrostatic Discharge (ESD) can damage electronic circuits. Do not handle any components without following the proper ESD precautions. ACS 500 Programming ManualvTable of ContentsChapter 1 IntroductionHow To Use This Manual .. 1-1 Intended Audience .. 1-2 Conventions Used In This Manual .. 1-2 Control Panel Display .. 1-2 Control Panel Keys .. 1-3 Related Publications .. 1-3 chapter 2 Overview of ACS 500 ProgrammingOverview of Application Macros.

4 2-1 Application Macros Defined .. 2-1 Menu System of Parameters .. 2-2 Start-up Data Parameters .. 2-2 Operating Data Parameters .. 2-3 Menu Navigation .. 2-3 chapter 3 Start-up DataStart-up Data Parameters .. 3-1 Overview .. 3-1 Parameter Selection .. 3-2 chapter 4 Control OperationOperating Data Parameters .. 4-1 Overview .. 4-1 Parameter Selection .. 4-3 Motor Control Values .. 4-6 Keypad Control vs. External Control .. 4-7 Keypad Control .. 4-7 External Control .. 4-7 Keypad Reference 1 and Keypad PI .. 4-9 External Reference 1 and 2 .. 4-10 Password Protection (Parameter Lock) .. 4-10 chapter 5 Standard Application Macro ProgramsUser Macro .. 5-1 Macro Applications and Access .. 5-2 Application 1 Factory Macro .. 5-3 Operation Diagram .. 5-3 Input and Output Signals .. 5-3 Factory Macro External Connections.

5 5-4 Factory Macro Parameter Settings .. 5-5 Table of ContentsviACS 500 Programming ManualApplication 2 Hand/Auto Control .. 5-6 Operation Diagram .. 5-6 Input and Output Signals .. 5-6 Hand/Auto External Connections .. 5-7 Hand/Auto Parameter Settings .. 5-8 Application 3 PI Control .. 5-9 Operation Diagram .. 5-9 Input and Output Signals .. 5-9PI Control External Connections .. 5-10PI Control Parameter Settings .. 5-11 Application 4 Opt. Pack .. 5-12 Operation Diagram .. 5-12 Input and Output Signals .. 5-12 Opt. Pack External Connections .. 5-13 Opt. Pack Parameter Settings .. 5-14 Application 5 Seq Ctrl .. 5-15 Operation Diagram .. 5-15 Input and Output Signals .. 5-15 Seq Ctrl External Connections .. 5-16 Seq Ctrl Parameter Settings .. 5-17 Application 6 Pump and Fan .. 5-18 Operation Diagram.

6 5-18 Input and Output Signals .. 5-18 Pump and Fan External Connections .. 5-19 Pump and Fan Parameter Settings .. 5-20 chapter 6 ParametersACS 500 Parameter Menus .. 6-1 ACS 500 Parameters .. 6-1 Main 10 Control Connections .. 6-2 Group Start/Stop/Direction .. 6-2 Group Ext Reference Select .. 6-4 Group Preset Speeds .. 6-7 Group System Contr Inputs .. 6-9 Group Analog Inputs .. 6-10 Group Relay Outputs .. 6-12 Group Analog Outputs .. 6-14 Group Ext Communication .. 6-16 Main 20 Drive Parameters .. 6-16 Group Start/Stop .. 6-17 Group Accel/Decel .. 6-20 Group Motor Control .. 6-22 Group Crit Frequencies .. 6-28 Main 30 Protection Parameters .. 6-30 Group Fault Function .. 6-30 Group Automatic Reset .. 6-37 Group Supervision .. 6-38 Group Information .. 6-40 Table of ContentsACS 500 Programming ManualviiMain 40 Application Parameters.

7 6-41 Group PI-Controller .. 6-41 Group Pump & Fan Control .. 6-45 Appendix A Complete Parameter Settings..A-1 Appendix B Programming Digital Inputs ..B-1 Index .. I-1 Table of ContentsviiiACS 500 Programming ManualThis page intentionally left 500 Programming Manual1-1 chapter 1 IntroductionThis chapter describes the purpose and contents of this Manual , describes the intended audience, explains conventions used in this Manual , and lists related To Use This ManualThe purpose of this Manual is to provide you with the information necessary to select, modify, and apply Application macros to the operation of your ACS 500 500 user documentation also includes either the ACS 501 Installation & Start-up Manual or the ACS 502 Installation & Start-up Manual , which is included with the 1 Introduction, the chapter you are reading now.

8 Introduces you to the ACS 500 Adjustable Frequency AC Drives Programming Manual Including Application Macros and conventions used throughout the 2 Overview of ACS 500 Programming provides an overview of Application macros and describes how to use the menu system of parameters to select and modify the 3 Start-up Data lists and explains the Start-up Data parameters. This chapter also describes how to set the Start-up Data 4 Control Operation describes operating data parameters, keypad references, drive-mounted and external controls, setting parameters for your specific drive application, and protecting your drive parameters from unauthorized 5 Standard Application Macro Programs defines Application macros in terms of parameter settings. This chapter also describes the operation and application suitability of six standard Application macros and the User 6 Parameters lists the ACS 500 parameters and explains the functions of each A Complete Parameter Settings lists, in a table form, all parameter settings for the ACS B Programming Digital Inputs DI1 DI6 lists, in table form, parameter values and digital I/O helps you locate the page numbers of topics contained in this 1 Introduction1-2 ACS 500 Programming ManualIntended AudienceThe audience for this Manual has: Knowledge of standard electrical wiring practices, electronic components, and electrical schematic symbols.

9 Minimal knowledge of ABB product names and terminology. No experience or training in installing, operating, or servicing the ACS Used In This ManualThe following are illustrations and examples of Control Panel keys and Control Panel display Panel DisplayThe Control Panel display is an LCD readout of drive functions, drive parameter selections, and other drive information. Letters or numbers appear in the display according to which Control Panel keys you operation information, parameters and fault indications are displayed in nine languages: English, German, Italian, Spanish, Dutch, French, Danish, Finnish, and Swedish. The language selection is made in Start-up Data Parameter A (Language).Figure 1-1 shows control panel display 1-1 Control Panel DisplaysMain NameRotation Direction = Forward = ReverseMain NumberControl Location[ ] = Keypad ControlNo Brackets = ExternalRun StatusI = RunO = StopParameter Numberand NameActive ReferenceR1 = Ref 1 Parameter ValueMode Indication[ ] = Setting ModeNo Brackets = Display ModeChapter 1 IntroductionACS 500 Programming Manual1-3 Control Panel KeysControl Panel keys are flat, labeled, pushbutton keys that allow you to monitor drive functions, select drive parameters, and change drive macros and 1-1 illustrates each Control Panel Key as it appears on the Control Panel Keypad.

10 Table 1-1 also shows how the keys are represented in this Manual 's text and describes the function of each 1-1 Control Panel KeysRelated PublicationsFor related information, refer to the Installation & Start-up Panel KeyText ReferenceFunction[ * ]Selects the Setting mode and saves the selected parameter value.[Right Arrow][Left Arrow]Steps between between Operating Data, Main, Group, and Parameter Setting Mode, returns to the Display mode without changing the Parameter value.[Up Arrow][Down Arrow]Steps through choices within a Display mode, selects the next/previous Main, Group, or Setting mode, increases/decreases parameter value.[Fwd/Rev]Changes the rotation direction in Keypad control (refer to parameter ).[Start/Stop]Starts and stops the motor in Keypad control. Resets faults, warnings, and supervision 1 Introduction1-4 ACS 500 Programming ManualThis page intentionally left 500 Programming Manual2-1 chapter 2 Overview of ACS 500 ProgrammingThis chapter defines Application macros in terms of parameter settings and describes how to use the menu system of parameters to select and modify the of ApplicationMacrosApplication MacrosDefinedApplication macros are pre-programmed parameter sets.