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Advanced IC Packaging as New Semiconductor …

Advanced IC Packaging as New Semiconductor industry collaboration platform CP Hung, VP of Corporate R&D ASE Inc. 25 Jun 2013 ASE Group. All rights reserved. 2 Content Appliances Evolution Enriching Life Driven Semi industry Appliances Interface Migration IC Packages industry -wide Paradigm Shift IC Packages Technology Roadmap & Challenges Interaction in Semi Value Chain Summary ASE Group. All rights reserved. 3 Ref: ASE, Forrester Research, 6 Fusion Appliances Evolution ASE Group. All rights reserved. 4 Ref: ASE, Forrester Research, 6 Fusion Appliances Interface Migration Key-in & Click-in Touch & Slide Voice & Motion Brain Wave & Hybrid Senses Versatile Interface Active Interaction Passive Appliances ASE Group. All rights reserved. 5 5 Enriching Life Connection Data Rate Exabyte / Month 12 6 2011 2012 2013 2014 2015 2016 x17 4C nC Robot Personal / Industrial Real- 5me Wearable Hybrid Sensing Intelligent Auto Net Cogni5ve Communica5on Smart Grid Sensor Net Cloud to Home Network Cloud to BSN Cloud for BtB Handhelds to Cloud Personal Cloud Symbiotic Computing & Communications IoP IoT ASE Group.

Advanced IC Packaging as New Semiconductor Industry Collaboration Platform CP Hung, Ph.D. VP of Corporate R&D ASE Inc. 25 Jun 2013

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Transcription of Advanced IC Packaging as New Semiconductor …

1 Advanced IC Packaging as New Semiconductor industry collaboration platform CP Hung, VP of Corporate R&D ASE Inc. 25 Jun 2013 ASE Group. All rights reserved. 2 Content Appliances Evolution Enriching Life Driven Semi industry Appliances Interface Migration IC Packages industry -wide Paradigm Shift IC Packages Technology Roadmap & Challenges Interaction in Semi Value Chain Summary ASE Group. All rights reserved. 3 Ref: ASE, Forrester Research, 6 Fusion Appliances Evolution ASE Group. All rights reserved. 4 Ref: ASE, Forrester Research, 6 Fusion Appliances Interface Migration Key-in & Click-in Touch & Slide Voice & Motion Brain Wave & Hybrid Senses Versatile Interface Active Interaction Passive Appliances ASE Group. All rights reserved. 5 5 Enriching Life Connection Data Rate Exabyte / Month 12 6 2011 2012 2013 2014 2015 2016 x17 4C nC Robot Personal / Industrial Real- 5me Wearable Hybrid Sensing Intelligent Auto Net Cogni5ve Communica5on Smart Grid Sensor Net Cloud to Home Network Cloud to BSN Cloud for BtB Handhelds to Cloud Personal Cloud Symbiotic Computing & Communications IoP IoT ASE Group.

2 All rights reserved. Appliance Evolution Driven Semi industry 90 10 11 12 13 14 15 16 17 18 19 00 01 20 21 22 23 24 25 Appliance Key-in & Click-in Touch & Slide Voice & Motion Brain Wave & Hybrid Senses Personal Cloud Symbiotic IoP IoP + IoT IoP x IoT Computing & Communications Applications (System) Chip Package 130nm 32nm 28nm 15nm 11nm 7nm FC SiP PoP Nxt PoP / 3D ICs Hybrid Optical WL SiP WL_TSV 3D WL BGA WB + SMT + FC SiP Panel/Embedded LF Large I/O FC Hybrid Functions & Sensors High Bandwidth Connection Miniaturization Less-C & More-G PU Low Power Effective Cost SoC 6 ASE Group. All rights reserved. 7 IC Packages industry -wide Paradigm Shift LF BGA FC & WLP 1984 2013 2001 WB 1995 G1 G2 G3A High G3B Bumping: Leaded Solder Lead-free Solder Copper Pillar TSV Tip G4 & 3D ICs (Bi-model) Proximity MEMS SiP++ SiP Stacked Die PoP Wireless SiP Embedded SiP Performance Complexity SiP+ (Heterogeneous Integration) Optical Interconnect (Inter-chip) SiP++ & 3D ICs (Uni-model) MEMS SiP+ 2015 2017 2020 Cu-to-Cu Micro-solders MEMS SiP Cost Driven Performance Driven & 3D ICs (Tri-model) Optical Interconnect (On-chip) ASE Group.

3 All rights reserved. 8 Packaging Technology _ 4 Challenges Moore s Law and beyond u 28nm 20nm & Advanced node u Cu wire Leadframe and BGA u Bump / uBump FCBGA, CSP, a-fcCSP Miniaturization u SO, QFN, UF/XF BGA u WLCSP & aCSP u aWLP Cost & performance u Cu Wire u SO, aQFN u a-fcCSP System Integration u PoP u SiP u ICs ASE Group. All rights reserved. 9 2001 130nm 2003 90nm 2005 65nm 2007 45nm 2009 32nm 2011 22nm 2013 15nm 2015 11nm 2017 7nm 2020 Transistor (FEOL) Interconnect (BEOL) 3D Gate Structure Package Interconnect Research & Development Multi-layer Transistor 6 /8 12 18 Wafer Size Multi-gate structure 3D Technology from Chip to System Si Photonics Integration Monolithic 3D IC System Level Integration 3D IC IC Stacked Die PoP Single Chip Ref: ASE, IBM, Intel, Sematech, 2011 Moore s Scaling (Mobility, Material, Structure) Strained Silicon + KHMG + Tri Gate Copper + Low k + Self- assigned Via + ultra Low k 9 ASE Group.

4 All rights reserved. 2D & 3D Packaging Technology 1995 SOP QFP Laminate Substrate in BGAs Stacked Die FC+WBQFN Side-by-side WB Chips 3D IC Leadframe 2000 2014 Side-by-side Flip Chips Build-up Substrate in FCBGAs FC + WB IC 2D 3D Chip Pkg PoP 10 ASE Group. All rights reserved. $ Bn $ Bn 0 100 200 300 400 500 2012 2017 Semiconductor Value 3D TSV Devices (1%) (9%) 11 3D TSV Penetration Ramps from 1% to 9% 3D TSV Semiconductor market, including 3D IC, IC & 3D WLCSP will penetrate US$ B in 2017 of the total Semiconductor value Source: ASE & YOLE x x ASE Group. All rights reserved. Logic, Memory & Analog Enjoy The Wave 12 Logic 3D SoC/SiP including interposer chips, APU, GPU, CPU, MCU, FPGA, and covering integration with wide IO memory ASE Group. All rights reserved. 13 & 3D ICs Enabled More Than Moore for IC Developers IC 3D IC System SoC Integration Stacked SoC Integration ASE Group. All rights reserved. 14 Product Type Criteria 200 mm Wafer Readiness 300 mm Wafer Readiness Y2009 Y2013 Y2009 Y2013 Wafer Thinning / Grinding 50 m Via Last Via Etching 20 ~ 50 m, AR 10 Via Isolation 20 ~ 50 m, AR 10 Via Seedlayer 20 ~ 50 m, AR 10 Via First Via Etching 5 ~ 10 m, AR 10 Via Isolation 5 ~ 10 m, AR 10 Via Seedlayer 5 ~ 10 m, AR 10 Thin Wafer Handling 50 m With Carrier With Carrier Via Surface Finish No Cu Dishing Re-distribution (Double Sides) - Micro-bumping 30 m Pitch TSV Wafer Probing & Testing 30 m Pitch 45 um Now 45 um Now Wafer Singulation - D2W/W2W Bonding Solder / Micro Bump Assembly - Final Test - Ready for Mass Production Ready for Qualification No Solution Yet Ready for Prototyping Source: 2009 Data from ASE s Dr.

5 Ho Ming Tong in SEMICON Taiwan industry / 3D ICs Readiness ASE Group. All rights reserved. / 3D ICs Challenges 15 l Cost l Standards l Eco System l Business Model ASE Group. All rights reserved. IC s Interposer in industry Fabs: tsmc, UMC, GF, .. OSATs: ASE, Amkor, SPIL, .. Interposer Individual Suppliers > 6 Fabs > 1 OSATs > 1 Fabs + OSATs (BEOL) (MEOL) >2 >3 16 ASE Group. All rights reserved. 17 Keys of Interposer Solutions Multiple / Alternative Options Interposer Ownership Categories of Interposer Complexity Supply Chain Simplify Cost Competitive Standards Infrastructure Interposer Demand Yield to Know Good Interposer Reliability to Assembly Cost Owner & ROI Solution Providers Supply Chain Eco System, New collaboration & Competition Model ASE Group. All rights reserved. ASE Confidential / Security-C Collaborative Semi Value Chain Driving Force 1. SoC 2. SiP Driving Force 1. SoC 2. SiP 3. Module SiP 4. Sub-system / Alternative 18 Thank You Copyright 2013 by Advanced Semiconductor Engineering, Inc.

6 All rights reserved. Other company, product, or service names may be trademarks or service marks of others. The materials in this presentation may not be reproduced, in whole or in part, in any manner or in any form or otherwise without the written permission of Advanced Semiconductor Engineering, Inc. 19


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