AIR SPRAY EQUIPMENT - Lemmer

1 1 OWNER'S MANUALAIR SPRAY EQUIPMENTVANCOUVER CALGARY EDMONTON WINNIPEG TORONTO MONTR all instructions carefully before assembling components and operating sprayer. Incorrect proce-dure could result in damage to the unit, severe personal injury and/or property damage. When spraying flammablematerials, electric powered products must be placed at least 20 feet from target in a well-ventilated area. Vapours canbe ignited by static discharge or electrical sparks and result in severe personal 1/4 Gallon Pressurepot with agitator2 QuartPressure pot2 1/4 GallonPressure pot5 Gallon Pressure potwith manual agitatorBoxer 5supply pumpBoxer 24transfer pumpA-900 AirSpray GunA-928S HVLPS pray GunA-928G HVLPS pray GunA-711 HVLP venturi gunA-930G HVLPS pray Gun2 TABLE OF CONTENTSCLEANING INSTRUCTIONS:PRESSURE POTS .. 11 BOXER SYSEMS .. 12 ALL AIR GUNS .. 13 MAINTENANCE:A-711 HVLP GUN.

2 14 PRESSURE POT .. 14A-900 & A-928 GUN .. 15 TROUBLESHOOTING GUIDE .. 16 & 17 OTHER QUALITY Lemmer PRODUCTS .. 18 HOSES & COMPONENTS FOR AIR SPRAY EQUIPMENT .. 19 PARTS LIST & DIAGRAM:A-700 SERIES HVLP GUN .. 20 & 21A-900 AIR GUN .. 22A-928 AIR GUN .. 23A-930 HVLP GRAVITY GUN .. 242-1/4 GALLON PRESSURE POT .. 255 G PRESSURE POT W/MANUAL AGI .. 262 QUART .. 27 BOXER 5 .. 27 BOXER 24 .. 28 DISTRIBUTION CENTRES ACROSS CANADA .. 28 SAFETY PRECAUTIONS .. 2 INTRODUCTION .. 3 AIR SPRAY GUNS - CONVENTIONAL: .. 3 AIR SPRAY GUNS - HVLP: .. 3 PRESSURE FEEDING THE AIR GUNS: .. 3 COMPRESSOR REQUIREMENTS .. 3 Lemmer WARRANTY .. 3 SPECIFICATIONS:PRESSURE POTS .. 4 BOXER 5 & 24 .. 5A-711 .. 6 PRESSURE POT .. 6A-900 .. 6A-928 .. 7A-930 .. 7 SETTING UP OF UNIT - BOXER 5 .. 8 SETTING UP OF UNIT - GALLON PRESSURE POT .. 8 PAINT PREPARATION & SELECTING THE PROPER FLUID SET .. 9 PROPER SPRAYING TECHNIQUES.

3 9 OPERATING INSTRUCTIONS .. 10 & 11 SAFETY PRECAUTIONSWARNING1) Do not SPRAY paints or other inflammable fluidsindoors which have a flash point below 21 degreeC, 70 degree F. Keep SPRAY area well spraying, turn off all pilot lights and ) Wear a respirator which is approved for theproduct being ) Do not use halogenated hydrocarbon solventsin this system; it contains aluminium parts andmay explode. Cleaning agents, coatings, paints,and adhesives may contain halogenated hydrocar-bon solvents. Don't take chances, consult yourmaterial supplier to be sure. (ex: methylenechloride and 1,1,1 - Trichlorethane)4) Caution: When a flammable liquid is sprayedthere may be danger of fire or explosionespecially in a closed ) Caution: Arcing parts. Keep the compressor atleast 20 feet away from explosive ) Caution: Static electricity can be developed byspraying. Ground unit and object to be electric units, unit power cord must be con-nected to a grounded outlet.

4 Use only three wireextension cords. Static explosion can occur withungrounded )Always follow safety precautions and warningsprinted on paint )Do not pull on hoses to move EQUIPMENT , DO NOTkink or bend the hose )Keep children or anyone not familiar with air spraysystems away from EQUIPMENT and work ) Conductive metal containers must be used whenflushing flammable fluids through the flush at low pressure with SPRAY tip removed. Ametal part of the SPRAY gun must be held firmly againstthe grounded metal pail when flushing or relievingpressure from the ) Ne jamais pulv riser l interieur un produit inflammable qui aun point clair inf rieur 21 degr s C,70 degr s F. L endroit o vous peinturez doit toujours tre bien a r . Avant de pulv risers assurer qu il n y a aucune flamme ou pilot (veilleuse) de fournaiseen marche dans l ) Servez-vous d un masque respiratoire qui est certifi pour leproduit que vous pulv ) Ne pas utiliser de solvants contenant des hydrocarbureshalog n s avec ce mat riel.

5 Il contient des particules d'aluminiumet peut exploser. Les agents de nettoyage, enduits, peintures et,adh sifs, peuvent contenir des solvants contenant deshydrocarbures halog n s. Soyez prudents; consultez votrefournisseur pour les informations n cessaires. (ex: m thyl nechloride and 1,1,1 - Trichlor thane)4) Attention: La pulv risaton d'un liquide inflammable peut entra nerun risque d'incendie ou d'explosion, surtout dans les espacesferm ) Attention: tincelles lectriques. Ne pas placer la compresseur moins de 6 m tres des vapeurs ) Attention: La pression du produit que l on pulv rise peut produireune charge lectrostatique. Mettre le mat riel et l'objet pulv riser la terre. Sur les mod les lectriques, le cordon lectrique doit tre attach une prise de courrant reli e terre. Lecordon de rallonge doit tre 3 fils. Des d charges d' lectricit statique peuvent se produire si le mat riel n'est pas mis la ) Toujours prendre les pr cautions n cessaires et observer toutesles consignes de s curit figurant sur le pot de )Il ne faut jamais essayer de d placer l'appareil en tirant sur le tuyau.

6 Il fautaussi viter tout tortillement du ) Les enfants et le personnes n'ayant aucune exp rienceavec ce genre de pulv risateur doivent tres gard s l' cartde l'appareil et du chantier de ) Quand on d charge des liquides inflammables ilfaut utiliser des pots conducteurs en m tal. Quand onrel che la pression avec le pistolet, une partie m tallique dupistolet doit tre en contact avec le pot en m tal muni demise la on choosing a new Lemmer SpraySystem! Your Lemmer SPRAY System is exceptionallyrugged in construction and designed to operate with thebest possible delivery efficiency. Like any fine precisiontool, its most efficient operation depends on a thoroughknowledge of its operation capabilities and proper material preparation and maintenance, yourLemmer will produce beautiful, uniform finishing results foryears to manual covers a variety of air SPRAY EQUIPMENT which canbe categorized as follows:AIR SPRAY GUNS - CONVENTIONAL:The A-900 which atomizes paint at 40 - 60 psi.

7 The higheroperating pressure results in the best possible SPRAY GUNS - HVLP:The A-711 / A-928 / A-930 which atomize paint at 2 - 10 lower operating pressure provides lowest possible over- SPRAY mist with high speed application FEEDING THE AIR GUNS:Advantages: The SPRAY gun can operate in any position, and fit insmaller areas. The weight of the material is off the SPRAY gun for lessoperator fatique. A wider range of viscosities may be used with the samefluid nozzle. Generally can increase application rates and reduce paintmist. Saves time by requiring less supply method: Lemmer pressurized containers are available in 2 quartremote, or gallon remote. They are inexpensive andsimple to low pressure pumps are available in two Boxer 5 is perfect for supplying constant steadypressure to multiple air SPRAY guns. The Boxer 24 is notrecommended for air gun supply but is for use as a REQUIREMENTS FOR MOST OF THESESYSTEMS:For optimum results the air compressor should maintain aconstant minimum air flow of 7 cfm at a minimum of 50 psi.

8 Airsupply must be clean, dry, and oil Lemmer system is capable of spraying a widevariety of lacquer, some epoxies, industrial finishes, latex,oil-based and alkyd paints, as well as stains, preserva-tives and other architectural coatings. The material youare spraying will have a direct effect on the amount ofpressure required for the optimum pattern and coverageto be obtained. We recommend that before actuallybeginning your job, you carefully read this manual andpractice with the system until you feel comfortable using PAINT SPRAYING EQUIPMENT LIMITED WARRANTYLEMMER SPRAY Systems Ltd. extends to the original purchaser of its paintspray EQUIPMENT a limited one year warranty from the date of purchaseagainst defects in material or workmanship provided that the equipmentis installed and operated in accordance with the recommendations andinstructions written in the owners manual.

9 Lemmer SPRAY Systems repair or replace, at its option, defective parts without charge if suchparts are returned (still intact in the original EQUIPMENT ) with transportationcharges prepaid to the nearest Lemmer SPRAY Systems Ltd. outlet. Anoriginal proof of purchase must be WARRANTY DOES NOT COVER:Normal wear and/or defects caused by or related to abrasion, corrosion,abuse, negligence, accident, faulty installation or tampering in a mannerwhich impairs normal costs and other incidental, direct, special, or consequentialdamages or APPLICATIONS COATING EXCELLENT GOOD NOT (HVLP)XStainXSealers (concrete)XAsphalt CoatingXPrimerXElastomericsXVarnishXLacq uerXSealers (wood)XAcrylicXTexturedXBlock FillerXExt. LatexX*Ext. Oil BaseX*Latex (Int.)X*Enamel (alkyd)X**Some thinning may be required. Follow manufacturer :The following paragraphs refer to the 2 1/4 gallon 2 quart system is basically the same other than sizeand not having a standard air regulator for the air cap Lemmer pressure pot is designed for production lineand decorator painting applications using internal orexternal mix SPRAY guns.

10 The pressure pot is capable ofholding bulk quantities of paint or a one gallon paint canmay be placed in the pressure pot without having to pourout can construction of the unit consists of a heavy deepdrawn one piece galvanized steel pot, steel stamped potlid, eyebolt unit is equipped with a pressure regulator, gauge,safety relief and bleeder valve, paint line and air lineconnections. A convenient carrying handle allows attach-ment of the unit to the rung of a ladder or scaffolding tofacilitate house or barn spraying - PRESSURE POTSF igure 1. - Typical 2 quart systemWARNING: Make sure nutsand bolts are properly tightenedbefore pressurizing the pot!SPECIAL SAFETY PRECAUTIONS: Do not pressurize pot over 50 PSI. Make sure all feed line, eyebolts and SPRAY guns aresecured before turning air supply on. Always shut off air pressure at source and bleed offall pressure in pressure pot by gently pulling safetyvalve ring before loosening knobs.