Allison 1000/2000/2400 & GEN4 ransmission April 2011

1 ST. CLA IR. Technologies, Inc. Innovative Solutions For Electrical Systems Allison "World", " 1000 / 2000 /2400". & " gen4 ". Transmission Wiring Harness Parts catalog February 2007. April 2011 . Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts catalog Table of Contents How to Use This catalog .. 3. Ordering From This catalog .. 3. St. Clair Service Parts Request Form .. 4. CSS Diagrams (Customer Specification Sheets) - Section 1. WTEC II .. 5. WTEC III .. 7. 1000 / 2000 /2400 .. 14. Adaptor Harnesses .. 20. gen4 .. 21. Wiring Harness Connectors - Section 2. 1K/2K Trans .. 77. 3K/4K Trans .. 78. Bulkhead .. 29. DDR 9-Way .. 81. Diagnostic Data Reader .. 34. ECU/Shift Selector .. 73. Electronic Control Unit .. 36. J1939 .. 41. J1939 Female with Blue Lock .. 82. Neutral Start Backup Switch .. 42. Neutral Start Back Up Switch - 12 Way (After July 1/03).

2 71. NSOL .. 72. Retarder Air Accumulator Solenoid .. 44. Retarder Control Body (MDR) .. 45. Retarder Modulation Request .. 46. Retarder Modulation Solenoid (HDR) .. 47. Retarder Temperature Sensor .. 48. Sensor Harness .. 50. Serial Communications Interface .. 53. Shift Selector .. 54. Shift Selector - 90 .. 79. Shift Selector - Straight .. 80. TCM A Dress .. 75. TCM B Dress .. 76. TCM Straight Dress .. 74. Throttle Position Sensor .. 56. TLCT .. 59. Transfer Case (MD 7) .. 60. Transmission Control Module (TCM J1) .. 40. Transmission Control Module (TCM J2) .. 61. Copyright 2007 St. Clair Technologies, Inc. Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts catalog Transmission Feedthru .. 58. Transmission Speed Sensors .. 57. Transmission Speed Sensors, Engine, Turbine & Output (After July 1/03) .. 70.

3 Transmission Speed Sensors, Engine, Turbine & Output ( gen4 ) .. 83. Vehicle Interface Module .. 62. Vehicle Interface Wiring (VIW) .. 66. Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts catalog How to Use This catalog This catalog is divided into two sections. Section 1 contains Customer Specification Sheet diagrams for WTEC II, III, 1000 / 2000 /2400 and gen4 Transmissions. Use these diagrams to communicate harness design requirements to St Clair. Simply copy the required pages, fill in the necessary information and fax to us. These diagrams can also be used to locate the name of a particular connector by its location on the wiring harness. Also included in Section 1 are commonly used adaptor harnesses. A description of each application is provided. Section 2 contains an alphabetical listing of the WTEC II, III, 1000 / 2000 /2400 and gen4 .

4 Connectors. If you know the connector that you need, you can start with Section 2. In Section 2, you will find a diagram and a parts list for each connector and a list of the tools required for crimping, insertion and removal. Part numbers are listed for St. Clair Technologies, Allison Transmission and the component manufacturer. Ordering From This catalog For your convenience, St. Clair Technologies has assembled service kits for each connector system. In all instances, kits are made to the maximum condition of harness configuration. Kit part numbers appear with the part numbers for each connector and are marked with an asterisk in each list. Individual components of each system are available by part number or can be selected by circling the appropriate graphic(s) on a page and then faxing those pages in conjunction with the Service Parts Order Form.

5 To order your service parts, e-mail or fax your order to: St. Clair Technologies Inc. E-mail: Phone: 520-746-8067. FAX: 520-746-8087. A copy of this catalog can also be found on our Website. Visit us at Copyright 2007 St. Clair Technologies, Inc. Page 3. ST. CLAIR. Technologies Inc. Innovative Solutions For Electrical Systems St. Clair Service Parts Request Form Please fill in the appropriate information and FAX or email to St. Clair. This form will be returned with the quote information for wiring harnesses. Prices of the component kits can be found on our web site. All quotes will be in dollars. Customer Name: Contact Name: Phone: FAX: E-Mail: Ship To Address: Bill To Address: Date Required: Carrier and Account #: Tax ID #: Quoted Price Qty Part # Description Each PO #. WTII - 1PC, CAB OR CHASSIS. DIM A. MAX LENGTH = m MIN LENGTH = m VIW.

6 MAX LENGTH = m TO SPEED. LINES. MIN LENGTH = m (SEE PAGE 7). VIM VIM OPTIONAL DEUTSCH DDR. MAX LENGTH = m F. MIN LENGTH = m E. D. C. B. A. VIW BLKHD RCS. ECU B BLKHD PGP TRANS. OPTIONAL BULKHEAD. CONFIGURATION. ECU A DDR HSOL TPS. RMR. (OPT). HSOL. MAX LENGTH = m Copyright 2007 St. Clair Technologies, Inc. MIN LENGTH = m RSI. (OPT). RSI TPS. WTEC II Customer Specification Sheet MAX LENGTH = m MAX LENGTH = m MIN LENGTH = m MIN LENGTH = m RMR. MAX LENGTH = m MIN LENGTH = m DDR. MAX LENGTH = m MIN LENGTH = m DIM E DIM F. MAX LENGTH = m MAX LENGTH = m NOTE MIN LENGTH = m MIN LENGTH = m IF BULKHEAD NOT REQUIRED. HARNESS IS A 1 PC CONFIGURATION. Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts catalog Page 5. Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts catalog WTEC II Customer Specification Sheet WT2 Drawing Detail Transmission Model Date: Transmission Type (Choose 1 Only).

7 MD - Non Retarder O. MD - With Retarder O. HD - Non Retarder O. HD - With Retarder O. Variables Information Constraint Measure DIM "A" 1 Pc 1200 - 16000 mm CHOOSE. DIM "E" 2 Pc - Cab 800 - 15200 mm 1. DIM "F" 2 Pc - Chassis 800 - 15200 mm ONLY. VIM Mandatory 900 - 15000 mm (1 pc & Cab only). VIW Mandatory 900 - 15000 mm (1 pc & Cab only). DDR Mandatory 900 - 15000 mm (1 pc & Cab only). DDR/ Optional Packard O. Connector Deutsch O. RSI - 1 Optional 800 - 46000 mm (1 pc & Cab only) Enter '0' if not required RSI - 2 Optional 800 - 46000 mm (1 pc & Cab only) Enter '0' if not required TPS Optional 400 - 5000 mm (1 pc & Chassis only). RMR - 1 Mandatory 800 - 15000 mm (1 pc & Cab only) Retarder RMR - 2 Optional 800 - 15000 mm Models (1 pc & Cab only) Enter '0' if not required Only HSOL Mandatory 400 - 6000 mm (1 pc & Chassis only).

8 * If your transmission is a Pre Block (rectangular connector on feed through harness ), you will need to order adapter. See page 20 for diagram. Page 6 Copyright 2007 St. Clair Technologies, Inc. WT III - TRANSMISSION NSOL. (RETARDER. MODELS ONLY). NSOL. TO SPEED. MAX LENGTH = m LINES. MIN LENGTH = m (SEE NEXT PAGE). 500. (W/O BLKHD). BLKHD RCS BLKHD PGP. RMR (OPTIONAL). TRANS. RETARDER. ECU T MODELS ONLY. OPTIONAL BULKHEAD 250. CONFIGURATION TPS. 500 (OPTIONAL). (WITH BLKHD). RMR T. TPS T. MAX LENGTH = m MAX LENGTH = m MIN LENGTH = m MIN LENGTH = m DIM E (WITH BLKHD). Copyright 2007 St. Clair Technologies, Inc. MAX LENGTH = m DIM F (WITH BLKHD). MIN LENGTH = m MAX LENGTH = m MIN LENGTH = m DIM A (W/O BLKHD). MAX LENGTH = m MIN LENGTH = m NOTE: WTEC III Customer Specification Sheet - Transmission THE SUMMATION OF DIM E AND DIM F.

9 ECU BRANCH COMPONENT BRANCH. MUST NOT EXCEED m. COMPONENT DIMENSIONS ARE REFERENCED. NOTE: TO THE POINT OF BRANCH BREAKOUT WITH. IF BULKHEAD NOT REQUIRED, HARNESS AND WITHOUT BULKHEAD. IS A ONE PIECE CONFIGURATION. Rev 04/22/99 Form# WT3D. Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts catalog Page 7. Page 8. WT TRANSMISSION. SPEED LINE CONFIGURATIONS. ENGINE SPEED. SENSOR. ENGINE SPEED ENGINE SPEED ENGINE SPEED. SENSOR SENSOR SENSOR. OUTPUT SPEED. SENSOR. TO TO TO. TRANSMISSION TRANSMISSION TRANSMISSION. HARNESS HARNESS RETARDER HARNESS. OUTPUT SPEED MODULE TRANSFER. SENSOR. CASE. RETARDER. TEMP SENSOR. MD - 6 SPEED. MD - 6 SPEED MD - 6 SPEED. MD - 7 SPEED WITH RETARDER RETARDER. WITH RETARDER. (AFTER JAN 98) SOLENOID. WITHOUT RETARDER (BEFORE JAN 98) WITHOUT RETARDER. RETARDER. SOLENOID. TURBINE SPEED RETARDER.

10 SENSOR TEMP SENSOR. ENGINE SPEED. SENSOR OUTPUT SPEED. SENSOR. Copyright 2007 St. Clair Technologies, Inc. TURBINE SPEED. SENSOR ENGINE SPEED. SENSOR ENGINE SPEED. TO SENSOR. TRANSMISSION. HARNESS. TURBINE SPEED. HD - 6 SPEED SENSOR. RETARDER WITH RETARDER. A B. TO SOLENOID (AFTER JAN 98). TRANSMISSION. HARNESS. OUTPUT SPEED CONNECTS TO. SENSOR SENSOR HARNESS. RETARDER. TEMP SENSOR. WTEC III Customer Specification Sheet - Transmission Speed Lines HD - 6 SPEED. TO. HD - 6 SPEED OUTPUT SPEED TRANSMISSION UNIVERSAL. SENSOR WITH RETARDER. HARNESS ALL MODELS. WITHOUT RETARDER (BEFORE JAN 98). EXCEPT 7 SPEED. Allison World , 1000 / 2000 /2400 & gen4 Transmission Wiring Harness Parts catalog Rev 04/22/99 Form# WT3E. SS2. MAX LENGTH = m MIN LENGTH = m SS1. MAX LENGTH = m MIN LENGTH = m WT III SHIFTER VIW S. MAX LENGTH = MIN LENGTH = m RMR S.