ALLROUNDER 375 V Technical data - w.plompen

1 ALLROUNDER 375 VA S GOLDEN EDITION V T dataVertical free-space systemClamping force: 500 kNInjection unit (acc. to EUROMAP): 100, 170, 290 2375 VMachine dimensionsVertikal-versionHorizontal versionCooling water connectionsElectrical connectionParting linemin. 100 / max. 200 Clamping surface, fixed mould platen1) Dimensions for injection unit 1002) Dimensions for injection unit 1703) Dimensions for injection unit 290 Clamping surface, fixed mould platenCooling water return line DN 25 Cooling water return line DN 25max. 25 C min. D 4 1) 3490 2) 3735 3)20022002002125 1) 2310 2) 2555 3)10701638R 610R 390212033084028010503250 1) 3435 2) 3680 3)115800 3375 VTechnical dataMachine modelEUROMAP size indication1)Clamping unitClamping force max. kNClosing force max. kNOpening force max. kNOpening stroke max. mmMould height min. mmDaylight max.

2 MmWeight of mov. mould half6) max. kgEjector force max. kNEjector stroke max. mmHydraulics, drive, generalDrive power of the hydraulic pump kWDry cycle time for opening stroke5) s-mmTotal connected load2) kWColour: plastic coated, structure light gray / mint green / canary yellowControl cabinetSafety standard according toSocket combination (1 single phase, 1 three-phase)Injection unitScrew diameter mmEffective screw length L/DScrew stroke max. mmCalculated injection volume max. cm3 Shot weights max. g PSMaterial throughput4) max. kg/h PS max. kg/h PA pressure3) max. barInjection flow3) max. cm3/sBack pressure positive/negative max. barCircumferential screw speed max. m/minScrew torque max. NmNozzle contact force max. kNNozzle retraction stroke max. mmInstalled cylinder heating power / heating zones kWInstalled nozzle heating power kWMaterial hopper capacity lMachine dimensions and weights of the basic machineOil capacity lNet weight kgElectrical connection2) A1) 1st figure: clamping force (kN), 2nd figure: max.

3 Dosage volume (cm3) x max. injection pressure (kbar)2) Values refer to 400 V/50 Hz. The load is symmetrically distributed on three phases (observe phase loading when installing new equipment).3) A combination of max. injection pressure and max injection flow (max. injection capacity) can be mutually exclusive, depending on the equipment-related motor output. 4) Deviations are possible depending upon process settings and material type5) According to EUROMAP for basic ) Restriction only applies to vertical injection unitsThe shown specifications reflect the state at the time of printing. In the interest of a continuous development of our products, we reserve the right to modify V500-1005004035250200-300450-55023030701 1---18 DIN EN 602041 x 16 A10020 / 25 / 3025 / 20 / 16,710031 / 49 / 7129 / 45 / 655,5 / 8 / 9,52,8 / 4 / 4,92500 / 2000 / 139064 / 100 / 146350 / 20028 / 35 / 42120 / 150 / 180501804,3 / 40,625160330063375 V500-1705004035250200-300450-55023030701 1---22 DIN EN 602041 x 16 A17025 / 30 / 3524 / 20 / 1712059 / 85 / 11554 / 77 / 10510 / 13,5 / 165 / 7 / 82500 / 2000 / 147066 / 96 / 132350 / 20035 / 42 / 49210 / 250 / 290502108,8 / 40,625160335063375 V500-2905004035250200-300450-55023030701 1---20 DIN EN 602041 x 16 A29030 / 35 / 4023,3 / 20 / 17,5150106 / 144 / 18897 / 132 / 17217 / 20,5 / 24,58,5 / 10,5 / 12,52500 / 2000 / 1530102 / 140 / 182350 / 20046 / 54 / 62320 / 380 / 430602405,8 / 40.

4 6251603400634375 VEquipmentControl system and control cabinet SELOGICA direct (touchscreen user interface for direct data ac-cess) Available in different language versions Language change Cycle sequence programming with symbols Cycle step display in sequence diagramj Cycle time diagram Swivelling monitor unit, central on the operator s side, with co-lour monitor Process graphics for injection speed, screw stroke and injection pressure Quality assurance program with fault evaluation and monitoring chart Optimisation and user help, follow-on functions at cycle end, for freely programmable parame-ter pages, selectable units Modular control cabinet design with self-recognition of plug in circuit board system Operating modes: - Set up - Freely programmed test run - Reconfiguration - Automatic purging and dosingj Equipment for switch-over to holding pressure via injection pressure, material pressure with different pressure transducers, or via external switch signal data record management via Compact Flash Visual warning signal (warning lamp)j Visual / audible warning signal (flashing light / siren) Printer interface for hard copy, data record and quality protocolj Interfaces for.

5 PC keyboard, plot-ter, robotic system in accordance with EUROMAP 67, host proces-sor, AQC, ALLROUNDER @web, colouring unit, LSR dosing sy-stem, INJESTER, container chan-ge, THERMOLIFT, hot runner con-trol unit and temperature control units for moulds and cylinder Socket combination 1 CEE, 1 Schuko 230 Vj Socket combination 1 CEE, 1 Schuko or 3 CEE, 3 Schuko 230 V with external supply linej 1 additional heating regulation circuit for the nozzlej Electric heating regulation circuits for moulds (adaptive) (3, 6, 9, 12); mould heating fused at 10 Aj Fuses for mould heating 16 Aj 4 or 8 freely programmable inputs / outputsj Core pull programs in many ver-sions integrated in the SELOGICA control systemj Special processes such as injection coining and mould ventingj Monitoring: freely-programmable position monitoringMachine base and hydraulic system Free standing machine base on anti-vibration pads Guarding, adjustable on the par-ting line Space for peripheral devices within floor space The hydraulic system operates with an energy-saving variable displacement pump and a servo valve for pressure and speed regulation Monitoring of oil level, oil tempe-rature and oil filter contaminati-on Fine mesh oil filter in the return line Mechanical regulation of hydrau-lic oil temperaturej Electronic regulation of hydraulic oil temperature.

6 Display and mo-nitoring via screen Hydraulic oil preheating program to reduce start-up time Manually adjustable, machine- related cooling water circuits with 2 free mould connectionsj 4 free cooling water circuits, manually adjustablej Programmable, machine and mould-related cooling water circuitsj 1 or 2 central shut-off valves for cooling water (supply and/or re-turn)Clamping unit Clamping unit with free-space system Centrally applied fully hydraulic clamping system. Fixed mould platen positioned at bottom Mould height adjustment for achieving different mould installation heights Movement profiles for the mould clamping unit are programmable and regulated. They are serially driven using energy-saving one-circuit pump technology (Techno-logy stage 1) Closing and opening profiles are programmable in 2 stagesj Intermediate stop possible in closing and opening movements Regulated hydraulic mould pro-tection with monitoring of mould protection time.

7 Follow-up func-tions: open or stop after 1 or 2 activations of mould protectionj Extended mould protection ( for spring moulds). Freely-pro-grammable start and end Automatic ramp function during switch-over to a lower speed and for stop of driven movements Hydraulic ejector integrated into the clamping system Hydraulic ejector: forces and speeds, multiple stroke (up to 10) and ejector advanced at end of cycle are programmable Mould monitoring via ejector pla-ten safety switchj Hydraulic core pulls with rapid connect couplings, connections to hydraulic manifoldj Hydraulic core pull movement profiles programmable and regu-latedj Core hold on pressure manually adjustablej Pressure hold programmable Power-operated safety gatej Mould blow unit with pressure relief valvej Mechanical mould closing pro-tectionj Rotary table with servo-electric rotary drive Injection unit Modular injection unit as com-plete assembly group Vertical injection unitj Device for horizontal injection into the parting linej Lifting device for parting line in-jection unit Plasticising module with univer-sal screw, central coupling and adaptive temperature regulation.

8 Available in different diameters Thermoplastic cylinder with universal screw in wear resistant executionj Thermoplastic cylinder in very high wear resistant executionj Plasticising module for proces-sing thermoset, elastomer and silicone materialsj Thermoplast screws for special applications, self-colouring (mixing section), PVC (shear-sen-sitive), POM, PA (semi-crystalline) Programmable nozzle speeds (advance 2, retract 1 stage) and advance and retract delay Monitored nozzle contact Continuous nozzle contact duri-ng the complete cycle Programmable nozzle contact force 5375 VEquipmentj Regulated nozzle contact force Regulated injection speed profile, 2 steps programmable with injec-tion delayj Position-regulated screw (forced movement of injection axis)j Injection process control with ex-ternal sensor Measurement, display and mo-nitoring of the injection time, switch-over volume and switch-over pressure Switch-over to holding pressure as a volume or time-dependent func-tion Material cushion monitoring Holding pressure profile regulated via polygon with 4 base points Programmable delay times for all movements Screw circumferential speed display Positive and negative programma-ble back pressure Dosage time display with program-mable dosage time monitoring Dosage possible before or after nozzle retraction Material decompression with pro-grammable decompression speedj Dosage with electro-mechanical servo drive, energy-savingj Nozzle contact force relief for con-tinuous nozzle contact Open nozzle with screw-in tipj Needle type shut off nozzle, spring force actuatedj Needle type shut off nozzle.

9 Hydraulically actuated Zone-dependent monitoring of heating circuits for continuity, short circuit and defective sensors Temperature monitoring with release tolerance range and zone-dependent monitoring tolerancej Automatic temperature sink can be selected in case of error or af-ter automatic switch-off 25 litre corrosion proof stainless steel material hopper movable to a blocking and emptying positionj Granulate feed zone temperature programmable and regulated with monitoringExtended functions Extended monitoring of the me-chanical sequence of mould and machine for complex applications Extended drive movements: in-crease in number of movement stages, intermediate stop func-tions and extended locking force program Production control with nominal temperature value control, pro-grammable alarm cycles, program-mable switch-on / switch-off se-quences as well as time-controlled automatic switch-on/off in second programming level for follow-up batchRegulated parameters Control cabinet temperature Hydraulic oil temperature Plasticising cylinder temperature (adaptive) Screw rotation speed Injection flow or injection speed Holding pressure Movements and force of mould, nozzle and ejector Ramp function for movement of mould, ejector and nozzle move-ment Back pressurej Electrical mould heating circuits (adaptive)j Mould cooling circuitsj Internal cavity pressure or screw chamber pressure (external sensor)

10 J Screw positionj Granulate feed zone temperature Basic machinej Options6375 VMould and platen layoutMount for parting line injectionEjector pinwithout couplingEjector pinwith couplingCouplingBore in mould onlyif shorter sprue is thread - 16 deepBore 10H8 - 13 deepM12 thread - 24 deepView Ea min. Injection positionswith hydraulic nozzle Stroke max. 250 max. 550 max. 15 Bore in mould only if shorter sprue is required. Dimensions in conjunction with hydraulic nozzle upon requestView Y1) Dimensions for injection unit 1002) Dimensions for injection unit 170 and 290variable (adust in accordance with mould opening)Mould installation dimensions for parting line injectioninfinitely variable, max. 6015 Nozzle in advanced positionmin. 200 - 300 mould installation height 28210 1) 266 2) 125 125 H7106131,442018,53653,5188,5135aXBAEX 100 100 200 200 100 100 98 76cX350280100127 13,5 18,526YR 300 125 50 (140) 50 802060bc 7375 VMould and platen layoutFixed platenView AMovable platenView BM12 thread - 24 deepM12 thread - 24 deeprear guardingBore 13,5rear guarding265425210335328300 125 H7 125 H778078028035070140100280350375420106030 0 3283352107014021028035037542010001952102 101407050050013042021035028014070375 VMaximum shot weightsMaximum theoretical shot weights for the most important injection moulding materials (in grams)Injection units according to EUROMAPS crew diameter mmPolystyrene PSStyrene heteropolymerizates SB SAN, ABS1)Cellulose acetate CA1)Celluloseacetobutyrate CAB1)Polymethyl methacrylate PMMAP olyphenylene ether, mod.