ALLROUNDER 470 A multi-component Technical data

1 Tie bar distances: 470 x 470 mmClamping forces: 800, 1000 kNInjection units (according to EUROMAP): 70, 170, S GOLDEN EDITION V T KALLROUNDER 470 A multi-componentTechnical data470 AMachine dimensions1) Dimension for injection unit 702) Dimension for injection unit 1703) Dimension for injection unit 4004) Dimension only valid in conjunction with conveyor beltcooling water supply line 25max. 25 C; min. 4 barmax. 385 min. 210 cooling water connectionselectrical connectionelectrical connectioncooling water return line 2513857801645120330840300453043802) 48003)365505800380255215 / 4354)21302) 21403)24001300205030151) 35702)33501) 37502) 62512104830R3902 470 ATechnical data7018 / 22 / 2524,5 / 20 / 17,59023 / 34 / 4421 / 31 / 404,1 / 5,5 / 6,52,1 / 2,8 / 3,32500 / 2000 / 15502000 / 1600 / 124076 / 114 / 147350 / 20045 / 55 / 63 90 / 110 / 120501503,75 / 30,32517025 / 30 / 3524 / 20 / 1712059 / 85 / 11554 / 77 / 10510 / 13,5 / 165 / 7 / 82500 / 2000 / 14702300 / 1600 / 117098 / 142 / 194350 / 20051 / 61 / 71210 / 250 / 290503008,8 / 40,650170-70 / -170 32 / 396370 / 6510100 / 125470 A 110010001 -60350250 - 500600 - 850470 x 470637 x 63776040175 DIN EN 602041 x 16 A40035 / 40 / 4523 / 20 / 18160154 / 201 / 254141 / 184 / 23225 / 29 / 3512,5 / 15 / 17,52500 / 2000 / 15802000 / 1600 / 1260192 / 251 / 318350 / 20046 / 53 / 59 480 / 550 / 610603008,8 / 40,650400-70 / -170 38 / 456710 / 6850125 / 125 Machine modelClamping unitClamping force max.

2 KNMould protection force max. kNOpening stroke max. mmMould height min. mmDaylight max. mmDistance between tie bars mmPlaten size (hor. x vert.) mmWeight of mov. mould half max. kgEjector force max. kNEjector stroke max. mmControl cabinetSafety standard according to Socket combination (1 single phase, 1 three-phase)Drives, otherColour: plastic coated, structure light gray / mint green / canary yellowInjection unit according to EUROMAP1)Screw diameter mmEffective screw length L/DScrew stroke max. mmCalculated injection volume max. cm3 Shot weight max. g PSMaterial throughput4) max. kg/h PS max. kg/h PA pressure max. barHolding pressure max. barInjection flow with accumulator max. cm3/sBack pressure positive / negative max. barCircumferential screw speed max. m/minScrew torque max. NmNozzle contact force max. kNNozzle retraction stroke max. mmInstalled cylinder heating power / heating zones kWInstalled nozzle heating power kWMaterial hopper capacity lVariable valuesHorizontal injection unit - vertical5)Total connected load2)3) kWNet weight kgElectrical connection (pre-fused)2) A1) Max.

3 Dosage volume (cm3) x max. injection pressure (kbar)2) Values refer to 400 V/50 Hz. The load is symmetrically distributed on three phases. The specified value applies to the basic machine One or two separate supply lines can be connected as an option (motor + controller/heating). Through options the connection value can be higher3) Depending on number of axis drives4) Deviations are possible depending upon process settings and material type5) Further injection unit combinations on requestThe shown specifications reflect the state at the time of printing. In the interest of a continuous development of our products, we reserve the right to modify specifications. 3470 AEquipmentControl system and control cabinetm SELOGICA direct (touchscreen user interface for direct data access)m Available in different language versionsm Language changem Cycle sequence programming with symbolsm Cycle step display in sequence diagramm Cycle time diagramm Swivel control panel, centrally located on the operator s side, with colour monitor m Process graphics for injection speed, screw stroke and injection pressurem Quality assurance program with fault evaluation and monitoring chartm Optimisation and user help, follow-up functions at program end, for freely programmable parameter pages, selectable units m Modular control cabinet design with self-recognition of plug in circuit board systemm Operating modes.

4 - Set-up - Freely programmed test run - Reconfiguration - Automatic purging and dosingj Equipment for switch-over to holding pressure via injection pressure, material pressure with different pressure transducers, or via external switch over signalm Data record management via Compact Flashm Visual warning signal (warning lamp)j Visual / audible warning signal (flashing light / siren)m Printer interface for hard copy, data record and quality protocolj Interfaces for: PC keyboard, plot-ter, robotic system according to EUROMAP 12 or 67, part weigh-ing scale, optical barrier, host processor, AQC, ALLROUNDER @web, colouring unit, LSR dos-ing system, INJESTER, con-tainer change, wiper unit (brush), THERMOLIFT, hot runner control unit and temperature control units for moulds and cylinderm Socket combination 1 CEE, 1 Schuko 230 Vj Socket combination 1 CEE, 1 Schuko or 3 CEE, 3 Schuko 230 V with external supply linej 1 additional heating regulation circuit for the nozzlej Electric heating regulation cir-cuits for moulds (adaptive) (3, 6, 9, 12, 15, 18).

5 Mould heat-ing fused at 10 Aj Fuses for mould heating 16 Aj 4 or 8 freely programmable in-puts / outputsj Core pull programs in many ver-sions integrated in the SELOGICA control systemj Special processes such as injec-tion coining, mould venting, variotherm temperature control, intrusion, marblingj Monitoring: Freely-programma-ble position monitoringj Many individual options for spe-cial processesMachine base and hydraulic systemm Free standing machine base on anti-vibration padsm Ergonomic protection cover with free access to mould and nozzle (electronically interlocked)m Space for peripheral devices within floor spacem Guidance of mould and injection unit motion with precision guide on stable machine framem Programmable machine-related cooling water circuits regulated with 4 free manually adjustable mould connectionsj 6/8/10 or 12 free cooling water circuits, manually adjustablej Programmable free cooling wa-ter circuitsj 1 or 2 central switch-off valves for cooling waterj Conveyor belt (electrically driven)

6 , height-adjustable in 3 steps, can be integrated into the machine base with or without sorter unitm Integrated heat exchanger for cooling the servo motorsj Crane with electric hoist to facili-tate mould installationClamping unitm Compact servo electric symmetri-cal 5-point double toggle systemm Vertical support of the movable mould platensm Precise and stable guide of toggle drive platenm Easy accessibility to the ejector thanks to external toggle leverm Central lubrication for toggle lever and spindle system (for low-maintenance operation)m Servo electric mould height adjustment to accommodate various minimum mould heights, distance adjustment directly programmable via the SELOGICA controllerm Highly precise and reproducible mould positioning thanks to electro-mechanical servo drivem Closing and opening profiles are 4-stage programmablem Automatic ramp control during switch-over to a lower speed and during stopping of a movement functionm Hydraulic ejector with quick release coupling is integrated into the clamping systemm Hydraulic ejector for simultane-ous movements regulated with servo valvem Hydraulic ejector: Forces and speeds, multiple stroke (up to 10) and ejector advanced at pro-gram end are programmablej Electro-mechanical servo drive for ejector system, position controlled for simultaneous drive movementsm Programmed mould protection with monitoring of mould pro-tection force and time.

7 Follow-up functions: open or stop follow-ing 1 or 2 activations of mould protectionj Extended mould protection ( for spring loaded moulds). Free-ly-programmable start and endm Mould monitoring via ejector platen safety switchj Core pulls with electro-mechani-cal servo drivej Hydraulic core pull, movement profiles and pressure hold manu-ally adjustablej Hydraulic core pull, simultaneous movements regulatedj Hydraulic core pulls with rapid connect coupling on the mov-able mould platen j Indexing unit: 2 stations, rotat-ing 180 with up to 4 cooling circuits, electrically drivenj Unit to rotate a platen in the mouldm Ejector cross kitj Interval unitj Hydraulic unscrewing units for threaded cores in one or two di-rections of rotation for mounting on fixed or movable clamping platen. Restricted ejector strokej Unscrewing unit with electro-mechanical servo drive for 2-di-rection threaded cores for instal-lation on the movable clamping platen for ultra-precise position-ing and reproducibility.

8 Restricted ejector strokem Attachment option for robotic handling devicej Mechanical rapid clamping system with mould support to facilitate mould installationj Power-operated safety gate, programmable opening time4470 Aj Mould blow unit with pressure relief valvej Sorter unit (SELECTRON)j Mechanical mould closing pro-tectionInjection unitm Central injection unit, can be re-positioned and swivelled as a complete assemblym Plasticising module with univer-sal screw, central coupling and adaptive temperature regulation, available in different diametersm Thermoplastic cylinder with universal screw in wear resistant executionj Thermoplastic cylinder complete with very high wear resistant equipment j Thermoplast screws for special applications, self-dyeing (mixing section), PVC (shear-sen-sitive), POM, PA (semi-crystalline)m Hydraulic nozzle advance, pro-grammable nozzle contact forcej Hydraulic nozzle advance, multi-stage programmable and regu-lated speeds and contact forcej Servo-electric nozzle advance movement with hydrostatic power transmissionm Monitored nozzle contactm Continuous nozzle contact dur-ing the complete cyclem Regulated injection speed profile, 5 steps programmable with in-jection delaym Position-regulated screw via servo electric direct drivem Force- and position-controlled screw movement for highly dy-namic, precise and reproducible movements, direct measurement of the injection force via sensor.

9 Precise and reproducible regula-tion of back pressure and hold-ing pressurem Injection movement with highly dynamic electromechanical servo drivem Mechanical implementation of injection and dosing movement in an enclosed transmission housing for a long service lifej Injection process control with external sensorm Measurement, display and monitoring of the injection time, switchover volume and switcho-ver pressurem Switch over to holding pressure as a volume or time dependent functionm Material cushion monitoringm Holding pressure profile regu-lated via polygon with 10 base pointsm Programmable delay times for all movementsm Screw circumferential speed displaym Positively and negatively pro-grammable back pressurem Dosage time display with pro-grammable dosage time moni-toringm Dosage possible before or after nozzle retractionm Material decompression with programmable decompression speedm Dosage with electro-mechanical servo drive and gear reduction, energy-savingm Open nozzle with screw-in tipj Needle type shut off nozzle, spring force actuatedj Needle type shut off nozzle, hy-draulically actuatedm Zone-dependent monitoring of heating circuits for continuity.

10 Short circuit and defective sensorsm Temperature monitoring with re-lease tolerance range and zone-dependent monitoring tolerancej Automatic temperature sink can be selected on error or after au-tomatic switch offm 50 litre corrosion proof stainless steel material hopper movable to a blocking and emptying positionj Granulate feed zone, program-mable and regulated with moni-toringDevice for parting line injectionm Device for parting line injection manually displaceable on sepa-rate guide rails (vertical position)j Device for parting line injection ( L position)Extended functionsm Extended monitoring of the me-chanical sequence of mould and machine for complex applica-tionsm Extended drive movements: Increase in number of movement stages, intermediate stop func-tions and extended locking force programm Production control with nomi-nal temperature value control, programmable alarm cycles, pro-grammable switch-on / switch-off sequences as well as time-controlled automatic switch-on/off in second programming level for follow-up batchRegulated parametersm Control cabinet temperaturem Plasticising cylinder temperature (adaptive)m Screw rotation speedm Injection flow or injection speedm Holding pressurem Ejection force for simultaneous movementsm Ramp control sequence for move-ment to ejector end positionj Ramp control sequence for movement to nozzle end positionm Back pressurem Mould position and speedm Screw positionm Ejector position and ejector speedj Electrical mould heating circuits (adaptive)