Amphenol QWL Series Cylindrical Connectors

1 Amphenol QWL SeriesCylindrical Connectors12-053-4 Amphenol 1 DescriptionPageAmphenol Heavy Duty Cylindrical ConnectorsQWL Series .. 2 QWLthe environmental connector .. 3 QWLhow to order .. 4, 5 QWL10-1070 wall mount receptacle .. 6 QWL10-1071 cable connecting plug .. 7 QWL10-1072 box mount receptacle .. 8 QWL10-1073 jam nut receptacle (wall mount) .. 9 QWL10-1074 thru bulkhead receptacle .. 10 QWL10-1076 straight plug .. 11 QWL10-1077 flange mount plug .. 12 QWL10-1079 jam nut receptacle (box mount) .. 13 QWLinsert arrangementsselection guide .. 14-16 QWLalternate positioning .. 17 QWLcontact insert arrangements .. 18-29 QWLspecial contact insert arrangements .. 30-40 QWL - accessoriescabling information .. 41, 42 Description .. PageQWL - accessories10-130380 cable sealing adapter(with clamp bars) .. 43, 44 QWL - accessories10-10133X cable sealing adapters .. 45-48 QWL - accessories10-113637 cable sealing adapter (with wovenstrain relief).

2 49-52 QWL - accessoriesadapter, cable clamp .. 53 QWL - accessoriesadapter, cable clamp, sealing plugs .. 54-56 QWL - accessoriesprotection caps .. 57, 58 QWL - accessoriesflange gasket, grip banding clamp .. 59 QWLcrimp contacts .. 60 QWLsolder contacts .. 61 QWLapplication tools (crimp type) .. 62 QWLthermocouple contactsand arrangements .. 63-69 Other Heavy Duty Connectors Offered byAmphenol .. 70 Sales Office ListingTABLE OF CONTENTSFor additional information concerning theAmphenol QWL Series Cylindrical Connector, or if there are special application requirements, contact your local sales office orAmphenol CorporationAmphenol Aerospace40-60 Delaware , New York 13838-1395 Telephone: 607-563-5011 Fax: (Most Amphenol catalogs can be viewed, printedand down-loaded from the website) Amphenol Aerospace operates Quality Systems that are Certified to ISO-9001 and AS-9100 by third party Heavy DutyCylindrical ConnectorsQWL Serieswall mount receptaclethru bulkhead receptaclestraight plugcable connecting plugbox mount receptacleflange mount plugjam nut receptaclejam nut receptacle(wall mount)(box mount) Amphenol QWL Series Connec-tors are tailor made for compact,heavy duty industrial outstanding performance of thisseries makes it well suited for ship-board installations and ground sup-port power distribution applicationswhere physical strength and depend-ability are key QWL Series are a versatile,economical alternative to militaryqualified MS shell sizes and insertarrangements offer compatibility withall standard cable types.

3 MIL-C-22992environmental connector require-ments (see page 1) are used as a per-formance criteria base for this seriesto assure reliability under the mostsevere design features of this connec-tor Series provide: Exceptional Service - highstrength aluminum shells with Alu-milite 225* hard anodic finish andshock resistant resilient inserts. Foolproof Operation - ruggeddouble stub coupling threads, lefthand accessory threads and sim-ple single keyway mating. Versatility - both MS and custominsert patterns available for a widevariety of multiconductor complete line of accessories isavailable for use with QWL Seriesconnectors, including cable sealingand clamp adapters, protective cov-ers, flange gaskets and bandingclamps.* Registered trademark of AluminumCompany of America 3 QWLthe environmental connector HIGH CURRENT CAPACITY for power distribution network and inputs tolarge equipment RUGGED CONSTRUCTION dictated by the working environment, highstrength aluminum shells with Alumilite 225* hard anodic finish, shock resis-tant resilient inserts, gaskets or O rings at appropriate surfaces for perfectweather tight connections.

4 SERVICEABILITY AND FOOL-PROOF OPERATION with fast coupling, easilymaintained double stub threads, left hand accessory threads and singlekeyway mating. VERSATILITY - both MS and custom insert patterns available to accommo-date a wide variety of multi conductor complete one hour temperaturecycles of 55 C to +125 CMIL-STD-1344method 1003test conditionMOISTURERESISTANCE(Cable mounted Connectors )MATEDTen complete 24 hour cycles of+25 C to +65 C temperature at 90%to 98% humidityMIL-STD-202method 106 DURABILITYMATED500 complete mating/unmating cyclesMIL-C-22992 SALT SPRAY(Corrosion)UNMATED48 hour exposure to atomized 5%saline solution at +35 CMIL-STD-1344method 1001 VIBRATIONMATED10 to 55 Hz, .06 inch total excursionin 1 minute cycles for 6 hours55 to 2000 Hz, 10G peak amplitudesweepMIL-STD-1344method 2005 HIGH IMPACTMATEDNine hammer blows from 1, 3 and5 feet, three each in three axeson mounting panelMIL-STD-202method 207 FLUIDIMMERSIONUNMATED20 hours immersion in hydraulicfluid and lubricating oilMIL-C-22992 WATERIMMERSIONMATED4 hours immersion at 1 atmospherepressure differentialMIL-C-22992* Registered trademark of AluminumCompany of America HIGH CURRENT CAPACITY for power distribution network and inputs tolarge equipment RUGGED CONSTRUCTION dictated by the working environment, highstrength aluminum shells with Alumilite 225* hard anodic finish, shock resis-tant resilient inserts, gaskets or O rings at appropriate surfaces for perfectweather tight connections.

5 SERVICEABILITY AND FOOL-PROOF OPERATION with fast coupling, easilymaintained double stub threads, left hand accessory threads and singlekeyway mating. VERSATILITY - both MS and custom insert patterns available to accommo-date a wide variety of multi conductor to orderQWL heavy duty Cylindrical Connectors are ordered by Amphenol part number only. Toillustrate the ordering procedure, part number 10-107628-5P is shown as follows:PART NUMBER10-107628-5P12345 See code Number Prefix - used to define contact type and type contacts, silver plated (Standard)75-Crimp type contacts, silver plated81-Crimp type contacts, plated .0001 gold over silver82-Crimp type contacts for MIL-C-13777 cable, silver plated83-Crimp type contacts for MIL-C-13777 cable, plated .0001 gold over silver85-Crimp type contacts plated .00005 gold over Number - QWL Series Heavy Duty Cylindrical Style -0 designates wall mount receptacle1 designates cable connecting plug2 designates box mount receptacle3 designates jam nut receptacle with rear accessory threads (wall mount)4 designates thru bulkhead receptacle6 designates straight plug7 designates flange mount plug9 designates jam nut receptacle (box mount) Size/Insert Arrangement - Amphenol QWL Connectors are available in equivalent MS shellsizes with all current MS insert arrangements as well as a large selection of special arrangements forpower and signal circuits.

6 Select the required insert arrangement number from those shown on Type/Alternate Insert Rotations - P for pin, S for socket. When an alternate position ofthe connector insert is required to prevent cross mating of Connectors , a different letter (other than P orS) is used. Select from the table below the Amphenol letter which indicates both type of contact, andinsert rotation desired. Refer to page 17 for alternate insert CONTACTSSOCKET CONTACTSMSLETTERSAMPHENOL LETTERMSLETTERSAMPHENOL LETTERPPWPXPYPZP (normal)GIKMSSWSXSYSZS (normal)HJLN5 QWLhow to order, Sealing Adapters - these are the basic connector accessories which provide moisture proofing and cable strain relief. Selection is made on the basis of accessory style, shell size and cable dimensions. To illustrate the ordering proce-dure, part number 10-101335-361 is shown as follows:PART NUMBER10 - 101335-36112 See code below:1. Accessory Base Number - refer to pages 41 through 52 for descriptions and dimensional designatesshort barrel length with woven strain relief grip10-101333designates short barrel length without strain relief10-101334designates short barrel length with woven strain relief grip and attaching ring for protection cap with beadchain10-101335designates short barrel length with attaching ring for protection cap with bead chain10-101380designates short barrel length with attaching ring for protection cap with bead chain and clamp type strainrelief bars10-113637designates long barrel length with woven strain relief and attaching ring for protection cap with bead chain2.

7 Part Number represents connector shell size and range of cable diameters accommodated by the sealing to the page listed below to determine the part number required for the accessory style being used:Accessory SeriesPage10-10133X46 - 4810-1303804410-11363750 - 52 Cable Clamp 10-749XX-( ) and Adapter 10-113196-XXConnectors which require weatherproofing on open wire cables are provided with a moisture seal by this cable clamp, amodification of the MS3057B design. A rubber grommet with holes for individual wires is used in place of the sleeve. As theassembly is tightened, the grommet is compressed around each wire, sealing out this clamp by the part number listed on page 53 to accommodate the connector being used. Suffix the part numberwith the connector insert arrangement attach the cable clamp to the left hand accessory threads of QWL Connectors , Adapter 10-113196-XX is needed. Finishis non-conductive Alumilite. Order by adapter part number listed on page 53 to accommodate the connector shell sizebeing used.

8 For a moisture proof seal, unused grommet holes must be filled with the appropriate size sealing plug or seal-ing rod selected from the table on page 53. Sealing plug or sealing rods must be ordered Cable Clamp and Adapter 10-113138-XX - order this clamp by the M85049( )C part number listed on page 55to accommodate the cable type being used. To attach the cable clamp to the left hand accessory threads of QWL connec-tors, Adapter 10-113138-XX is needed. Order by adapter part number listed on page 55 to accommodate the connectorshell size being used. Standard finish on the clamp is olive drab, cadmium plate. Adapter finish is non-conductive ( )A sleeve, to facilitate sealing on smaller diameter cables, must be ordered separately. MS3420-( )A sleevesmay be nested to accommodate smaller cable Protection Caps -10-101046-( ) designates plug cover with chain, Alumilite 225 finish10-101531-( ) designates plug cover with chain and eyelet end, Alumilite 225 finishOrder these plug covers by the part number listed on page 57 for the appropriate connector shell Protection Caps -10-101063-( ) designates receptacle cover with chain, Alumilite 225 finish10-101048-( ) designates receptacle cover with chain and eyelet, Alumilite 225 finishOrder these receptacle covers by the part number listed on page 57 for the appropriate connector shell Gasket -10-36675-( ) for operating temperature range 67 to +275 F10-40450-( )

9 For operating temperature range 0 to +257 FOrder by part number listed on page 59 for appropriate connector shell Grip Banding Clamp - order this stainless steel clamp by part number listed on page 59 to accommodatecable diameter being HOLESSRBMWKZATHREADVLEFT HANDQWL10-1070 XXwall mount receptacleAll dimensions for reference only.*For complete order number see page 4 PartNumber*ShellSizeAThreadClass 2 ABMinFullThreadK .015M+.016 .000R .005S .020 TDia+.004 .003 VThreadClass 2A-LHW . HANDQWL10-1071 XXcable connecting plugAll dimensions for reference only.*For complete order number see page 4 PartNumber*ShellSizeA Thread(plated)Class 2AK .015M+.016 .000S .020 VThreadClass 2A-LHW . HOLESSRBMWKZAYQWL10-1072 XXbox mount receptacleAll dimensions for reference only.*For complete order number see page 4 PartNumber*ShellSizeAThread(Plated)Class 2 ABMinFullThreadK+.026 .010M+.016 .000R .005S .020 TDia+.004 .003W+.020.

10 036 YDia . nut receptacle (wall mount)All dimensions for reference only.*For complete order number see page *ShellSizeA ThreadClass 2AB .010E ThreadClass 2 AFHex .010 HPanelThicknessM .010N .015P .010S .010 VThreadClass 2A-LHW . +.005 .000G .003U . , , , dimensionsSFPSPMHZNAVLEFT .002 DIA. PIN10 QWL10-1074 XXthru bulkhead receptacleAll dimensions for reference only.*For complete order number see page 4 PartNumber*ShellSizeAThreadClass 2 ABMinFullThreadCRefGMaxBulkheadThickness L .015M+.000 .010R .005S .020 TDia+.004 . HOLESSRBMMGLCABA11 ZJBNDVLEFTHANDGAQQWL10-1076 XXstraight plugAll dimensions for reference only.*For complete order number see page 4**Applicable Tolerance is .033**Applicable Tolerance is +.030 .020 Applicable Tolerance is .026 Applicable Tolerance is +.013 .023 PartNumber*ShellSizeA ThreadClass 2BB .020 DDia+.010 .000G .030J .005N .010 QDiaMaxV Thread(Plated)Class .. **. **. **. mount plugAll dimensions for reference only.