*ARMY TM 9-6115-641-10 AIR FORCE TO 35C2-3 …

1 TECHNICAL MANUALOPERATOR'S MANUALFORGENERATOR SET, SKID mounted , tactical quiet ,5 kW, 60 Hz, MEP-802A(NSN: 6115-01-274-7387) (EIC: VG2)GENERATOR SET, SKID mounted , tactical quiet ,5 kW, 400 Hz, MEP-812A(NSN: 6115-01-274-7391) (EIC: VN2)*ARMY TM 9-6115-641-10 AIR FORCE TO 35C2-3 -456-11* 9-6115-641-10 supersedes TM 9-6115-641-10 dated 30 December 1992, including all for public release; distribution is , DEPARTMENTS OF THE ARMYAND THE AIR FORCE15 OCTOBER 2009 FIRST AIDFor First Aid information, refer to FM SAFETY STEPS TO FOLLOW IF SOMEONE IS THE VICTIM OF ELECTRICALSHOCK:DO NOT TRY TO PULL OR GRAB THE POSSIBLE, TURN OFF THE ELECTRICAL YOU CANNOT TURN OFF THE ELECTRICAL POWER, PULL, PUSH OR LIFT THEPERSON TO SAFETY USING A DRY WOODEN POLE OR A DRY ROPE OR SOMEOTHER INSULATING FOR HELP AS SOON AS THE INJURED PERSON IS FREE OF CONTACT WITH THE SOURCE OFELECTRICAL SHOCK, MOVE THE PERSON A SHORT DISTANCE AWAY AND IMME-DIATELY START ARTIFICIAL Warning Summary provides a summary of all critical safety information in this manual.

2 The Summarycontains all warnings used throughout this to starting any procedure, the WARNINGS included in the text and at the beginning of each maintenanceprocedure must be reviewed and WARNINGS located in the generator set technical manuals and the trailer technical manuals must also manual describes physical and chemical processes that may require the use of chemicals, solvents, paints,or other commercially available material. Users of the manual should obtain the material safety data sheets(Occupational Safety and Health Act (OSHA) Form 20 or equivalent) from the manufacturers or suppliers ofmaterials to be used. Users must be completely familiar with manufacturer/supplier information and adhere totheir procedures, recommendations, warnings, and cautions for safe use, handling, storage, and disposal of 9-6115-641-10 WARNING SUMMARYaWARNINGAll metal jewelry can conduct electricity and become entangled in generator set all jewelry when working on generator set.

3 Failure to comply with this warning can causeinjury or death to NOT wear loose clothing when performing checks, services and maintenance. Failure tocomply with this warning can cause injury or death to voltage is produced when this generator set is in operation. SHUT DOWN generator set andmake sure it is free of any power source before attempting any repair or maintenance on the set,or when connecting or disconnecting load cables. Failure to comply with this warning can causeinjury or death to down generator set before performing inspection of wiring. Failure to comply with thiswarning can cause injury or death to voltage is produced when the generator set is in operation. Never attempt to start thegenerator set unless it is properly grounded. Failure to comply with this warning can cause injuryor death to nuts on ground terminals are properly secured creating a good ground.

4 Failure to complywith this warning can cause injury or death to voltage is produced when the generator set is in operation. DO NOT touch live voltageconnections. Never attempt to connect or disconnect load cables or paralleling cables while thegenerator set is running. Failure to comply with this warning can cause injury or death voltage is produced when this generator set is in operation. Ensure engine control andDEAD CRANK switches are set to OFF, negative battery cable is disconnected, and unit iscompletely shut down and free of any power source before attempting any troubleshooting ormaintenance on unit. Failure to comply may cause injury or death to voltage exists on live circuits. Always observe precautions and never work to comply with this warning can cause injury or death to 9-6115-641-10 WARNING SUMMARY - ContinuedbWARNINGDC voltages are present at generator set electrical components even with generator setshutdown.

5 Avoid grounding yourself when touching electrical components. Failure to follow thiswarning can result in personal is available when the main contactor is open. Avoid accidental contact. Failure to complywith this warning can cause injury or death to receptacle (NATO connector) is electrically live at all times and is unfused. The BatteryDisconnect Switch does not remove power from the slave receptacle. NATO slave receptacle has24 VDC even when Battery Disconnect Switch is set to OFF. This circuit is only dead when thebatteries are fully disconnected. Disconnect the batteries before performing maintenance on theslave receptacle. Failure to comply with this warning can cause injury or death to fuel is flammable and toxic to eyes, skin, and respiratory tract. Skin and eye protection arerequired when working in contact with diesel fuel. Avoid repeated or prolonged contact.

6 Provideadequate ventilation. Operators are to wash exposed skin and change chemical soaked clothingpromptly if exposed to fuel. Failure to comply with this warning can cause injury or death used in the generator set are flammable. Do not smoke or use open flames whenperforming maintenance. Failure to comply with this warning can cause injury or death topersonnel, and damage to the generator used in the generator set are flammable. When filling the fuel tank, maintain metal-to-metalcontact between filler nozzle and fuel tank opening to eliminate static electrical discharge. Failureto comply with this warning can cause injury or death to personnel, and damage to the system operates at high temperature and pressure. Contact with high pressure steamand/or liquids can result in burns and scalding. Shut down generator set, and allow system to coolbefore performing checks, services and maintenance, or wear gloves and additional protectiveclothing and goggles as required.

7 Failure to comply with this warning can cause injury or death extreme cold weather, skin can stick to metal. Avoid contacting metal items with bare skin inextreme cold weather. Failure to comply with this warning can cause injury to 9-6115-641-10 WARNING SUMMARY - ContinuedcWARNINGO perating the generator set exposes personnel to a high noise level. Hearing protection must beworn when operating or working near the generator set when the generator set is running. Failureto comply with this warning can cause hearing damage to discharge contains deadly gases including carbon monoxide. DO NOT operategenerator set in enclosed areas unless exhaust discharge is properly vented outside. Failure tocomply with this warning can cause injury or death to exhaust gases can ignite flammable materials. Allow room for safe discharge of hot gasesand sparks. Failure to comply with this warning can cause injury or death to housing panels and exhaust system can get very hot.

8 Shut down generator set, and allowsystem to cool before performing checks, services and maintenance. Failure to comply with thiswarning can cause severe burns and injury to housing panels and exhaust system can get very hot. When performing DURING PMCS,wear gloves and additional protective clothing as required. Failure to comply with this warning cancause severe burns and injury to extreme caution when performing DURING PMCS checks inside engine contact with moving or hot engine parts. Failure to comply with this warning can causeinjury or death to running, winterization heater has hot metal surfaces that will burn flesh on contact. Shutdown generator set and allow heater to cool before performing maintenance. Wear gloves andadditional protective clothing as required. Failure to comply with this warning can cause injury ordeath to give off a flammable gas.

9 Do not smoke or use open flame when performingmaintenance. Failure to comply with this warning can cause injury or death to personnel, anddamage to the generator acid can cause burns to unprotected skin. Wear safety goggles and chemical gloves andavoid acid splash while working on batteries. Failure to comply with this warning can cause injuryto 9-6115-641-10 WARNING SUMMARY - ContinueddWARNINGS olvent used to clean parts is potentially dangerous to personnel and property. Clean parts in awell-ventilated area. Avoid inhalation of solvent fumes. Wear goggles and rubber gloves toprotect eyes and skin. Wash exposed skin thoroughly. Do not smoke or use near open flame orexcessive heat. Failure to comply with this warning can cause injury to personnel, and damage tothe not remove the Bonding Jumper between GND and N unless the Weapon System requires anungrounded system.

10 Failure to comply can cause death or serious injury to personnel. Refer toapplicable Weapon System TM for specific guidance on power and connection 9-6115-641-10 WARNING SUMMARY - Continuede/(f blank)Front Cover0 Blank0 Warning summary (6 pgs)0i - iii0 Chp 1 title page0 Index0WP 0001 (4 pgs)0WP 0002 (10 pgs)0WP 0003 (8 pgs)0 Chp 2 title page0 Index0WP 0004 (6 pgs)0WP 0005 (16 pgs)0WP 0006 (4 pgs)0WP 0007 (4 pgs)0 Chp 3 title page0 Index0WP 0008 (2 pgs)0WP 0009 (10 pgs)0 Chp 4 title page0 Index0WP 0010 (8 pgs)0WP 0011 (10 pgs)0WP 0012 (10 pgs)0 Chp 5 title page0 Index0WP 0013 (2 pgs)0WP 0014 (6 pgs)0WP 0015 (2 pgs)0WP 0016 (2 pgs)0 INDEX-1 - INDEX-60 Inside back cover0 Back cover0TM 9-6115-641-10 LIST OF EFFECTIVE PAGES / WORK PACKAGESNOTE:This manual supersedes TM 9-6115-641-10 dated 30 December 1992, including all changes. Zero in the"Change No." column indicates an original page or work of issue for the original manual is:Original 15 OCTOBER 2009 TOTAL NUMBER OF PAGES FOR FRONT AND REAR MATTER IS 24 AND TOTAL NUMBER OF WORKPACKAGES IS 16, CONSISTING OF THE FOLLOWING:Page / WP / WP (B blank)TECHNICAL MANUALOPERATOR'S MANUALGENERATOR SET, SKID mounted , tactical quiet ,5 kW, 60 Hz, MEP-802A(NSN: 6115-01-274-7387) (EIC: VG2)GENERATOR SET, SKID mounted , tactical quiet ,5 kW, 400 Hz, MEP-812A(NSN: 6115-01-274-7391) (EIC: VN2)REPORTING ERRORS AND RECOMMENDING IMPROVEMENTSYou can help improve this manual.