ATLAS COPCO ERGOPULSE - minettigroup.com

1 ATLAS COPCO ERGOPULSET ighten up yourassembly linesBETTER ERGONOMICS No reaction forces Low noise levels Low weight Lubrication free Excellent balanceHIGH QUALITY No springs No wear on key parts High precision componentsGREAT RELIABILITY Consistent torque over time Low meanshift Excellent durabilityENHANCED PRODUCTIVITY High speed Short cycle times One-hand operation High power to weightSETTING NEW STANDARDS AROUND THE WORLDThe complete ERGOPULSE range of powerful tools is setting new standards in productivity, ergonomics, accuracy and reliability in assembly lines around the free speedMax. free speedMax. settingMin. settingHard joint(T. angle 30 )Soft joint(T. angle 300 )Cold oilWarm oilPulse housingDiaphragmsTwin piston pulse unit High power and excellent durabilityThe pulse mechanism of the ERGOPULSE shut-off tools is de signed for maximum torque generation and energy unique camshaft, the guided pistons and the durable rollers are immersed in oil, ensuring no wear and long service life.

2 Inertia shut-off system Reliable and fast The unique inertia shut-off system allows the tool to tighten at maximum speed and power until final torque is chamber motor Delivering high torqueThe twin chamber vane motor is designed to generate high torque at low speed the best characteristics for fast tightenings. Trim valves Optimum performance on all types of jointsAutoTrim enables a two-stage tightening. AutoTrim automati cally reduces the rundown speed avoiding torque scatter on mixed joints. When the snug level is reached, full speed and power ensures minimum tightening time. (The result is fast tightenings and great torque consistency on mixed joint conditions).With the StandardTrim valve the tool s speed and power is manually adjustable to fit a specific joint and is suitable for extreme joint conditions, such as very hard or very soft joints.

3 Oil compensation volume Ensuring stable torque outputConsistent oil volume is critical to maintaining stable pulse pressure in all pulse units. The oil compensation volume allows the oil to expand and keep the oil volume stable, even at very high cycle you select ERGOPULSE you are equipped with tools that will generate rapid productivity gains. Unique technical solutions will help you meet and even surpass your goals in reliability and AHEAD OF THE COMPETITIONErgoPulse XS The operator-controlled toolErgoPulse PTSThe powerful toolErgoPulse Pulsor CThe error proofing pulse toolMONITORING TOOLSHUT-OFF TOOLSNON SHUT-OFF TOOLSThe operator controls the off automatically when set torque is key parameters such as torque and angle. Alerts when an error THE RIGHT PULSE TOOL FOR YOUR APPLICATIONErgoPulse PTXThe peak performerPTSTHE POWERFUL TOOLThe ERGOPULSE PTS is the succes-sor of PT.

4 With a more powerful motor, the job gets done faster. Available in StandardTrim and AutoTrim range 6 410 NmTHE OPERATOR- CONTROLLED TOOLWhen the operator needs to control the process, ATLAS COPCO s non shut-off tool ERGOPULSE XS is the ideal choice. The tool is optimized to provide high torque, fast and accurate tightenings as well as an extremely long service life. Torque range 2 400 NmXSPTXTHE PEAK PERFORMERThe fastest, lightest and most power-ful tool in the ERGOPULSE range. Available in StandardTrim and AutoTrim range 2 900 NmFor more than 50 years, Ruthmann in Hochmoor, Germany, has pro-duced truck-mounted platforms with a focus on quality. For the assembly of the turntable the con-nective link between wheels and hoist Ruthmann has tested a number of assembly impact wrenches were too noisy and inaccurate, electric impact wrenches were faster but too big and inaccurate.

5 The electric tools were recently replaced with ERGOPULSE tools, one EP12 PTS and one EP14 PTS, that perfectly meet the tolerance requirements. Ruthmann, Germany ERGOPULSE CUTS ASSEMBLY TIME BY HALF Industry foreman Johannes Thesing was amazed by the advantages pro-vided by the Ergo Pulse tools. We are impressed by the essen tially faster, more accurate, lightweight and quieter EP tools without reaction force, explains Thesing. Each turntable is assembled with 40 to 80 joints that reach torques of up to 240 Nm. The investment in a new compressed air device to run the tools was easily justified. By elimi-nating the need to retorque with a torque wrench, spot checks are now sufficient and assem bly is made in half the time. USE IT RIGHTThe tool you choose for a given application and how you use it will make a significant difference in the success you achieve and the long evity of the tool.

6 Always make sure you identify the right tool for the task at hand. For example, if your operators need to control the process or the tightening, they will ben-efit from XS, a non shut-off pulse tool. 8 12 pulses is preferred to achieve perfect tightening conditions At least 5 pulses and not more than 3 seconds tightening time Use good sockets and extensions, preferably guided socketsIf your operators need to speed up pro- duction with fast rundowns and short tightening cycles, the ERGOPULSE PTX shut-off tool is the ideal choice. Generally, consider the following rules: For very hard joints, use the higher end of the tools torque range. Select, for example, an ERGOPULSE Pulsor 8 C55 for a 50 Nm appli ca-tion rather than an ERGOPULSE Pulsor 10 C90 For very soft joints, use the lower end of the tools torque range.

7 Select, for example, an ERGOPULSE Pulsor 8 C55 for a 35 Nm application rather an ERGOPULSE Pulsor 6 C40 Control the air pressure to get better consistency. Use an air pressure regulator Always check static torque if the conditions are changed Air con- Rec. Air Bolt Square Free CS sumption hose inlet size drive Torque range a speed Weight Length distance under load size thread Model mm in Nm ft lb r/min kg lb mm mm l/s cfm mm in Ordering SR10 M6 3/8 10-20 7-15 8000 221 22 8 17 8 1/4 8431 0372 25EP6XS SR42 M6 1/4 b 9-19 6-14 8000 219 22 8 17 8 1/4 8431 0372 27EP7XS SR10 M8 3/8 20-31 15-23 10000 221 22 8 17 8 1/4 8431 0372 05EP7XS SR42 M8 1/4 b 17-28 13-21 10000 219 22 8 17 8 1/4 8431 0372 15EP8XS SR10 M8-M10

8 3/8 30-52 22-38 8000 244 24 9 19 8 1/4 8431 0369 20EP8XS SR42 M8 1/4 b 22-40 16-29 8000 242 24 9 19 8 1/4 8431 0369 30 EP6PS HR10 M8 3/8 c-30 c-22 8000 150 21 9 19 10 1/4 8431 0368 21EP6PS HR42 M8 1/4 b c-28 c-21 8000 148 21 9 19 10 1/4 8431 0368 22EP8PS HR10 M8-M10 3/8 c-65 c-48 8000 158 23 9 19 10 1/4 8431 0368 24EP5XS HR42 M5-M6 1/4 b 5-12 4-9 8500 165 21 9 19 8 1/4 8431 0372 30EP6XS HR42 M6 1/4 b 9-19 6-14 8000 150 22 8 17 8 1/4 8431 0372 23EP6XS HR10 M6 3/8 10-20 7-15 8000 152 22 8 17 8 1/4 8431 0372 20EP7XS HR42 M8 1/4 b 17-28 13-21 9000 150 22 8 17 8 1/4 8431 0372 10EP7XS HR10 M8 3/8 20-31 15-23 9000 152 22 8 17 8 1/4 8431 0372 00EP8XS HRX42 M8 1/4 b 22-40 16-29 7000 172 23 9 19 10 1/4 8431 0369 16EP8XS HRX10 M8-M10 3/8 30-52 22-38 7000 174 23 9 19 10 1/4 8431 0369 09EP10XS HR13 M10 1/2 50-70 37-52 6000 168 26 11 23 10 1/4 8431 0369 40EP12XS HR13 M12 1/2 65-110 48-81 4500 178 29 12 25 10 1/4 8431 0371 00EP14XS HR13 M14 1/2 110-160 81-118 3500 188 34 14 30 13 3/8 8431 0371 50EP16XS HR20 M16 3/4 160-240 118-177 2800 205 37 15 32 13 3/8 8431 0371 55EP20XS HR20 M20 3/4 300-400 221-295 3700 240 43 16 34 13 3/8 8431 0371 60a To be used as a guide only, final torque depends on type of joint.

9 Accessories used and air shut-off tools | ERGOPULSE XS | Straight and Pistol grip models Air con- Rec. Air Bolt Square Free CS sumption hose inlet size drive Torque range a speed Weight Length distance under load size thread Model mm in Nm ft lb r/min kg lb mm mm l/s cfm mm in Ordering EP3 PTX5 SR42 M4-M5 1/4 b 2-5 4500 e 202 21 4 9 8 1/4 8431 0376 01EP4 PTX9 SR10 M5 3/8 4-9 3-7 3400 e 207 21 4 9 8 1/4 8431 0376 04EP4 PTX9 SR42 M5 1/4 b 4-9 3-7 3400 e 207 21 4 9 8 1/4 8431 0376 00EP5 PTX14

10 SR42 M6 1/4 b 7-14 5-10 5300 e 207 21 7 15 8 1/4 8431 0376 10EP5 PTX15 SR10 M6 3/8 9-15 7-11 5300 e 207 21 7 15 8 1/4 8431 0376 14EP6 PTX18 SR42 M6 1/4 b 9-18 7-13 6800 e 207 21 7 15 8 1/4 8431 0376 20EP6 PTX19 SR10 M6 3/8 10-19 7-14 6800 e 207 21 7 15 8 1/4 8431 0376 24EP7 PTX28 SR42 M6-M8 1/4 b 17-28 13-18 4300 e 235 25 8 17 10 1/4 8431 0376 30EP7 PTX31 SR10 M6-M8 3/8 18-31 13-23 4300 e 235 25 8 17 10 1/4 8431 0376 34EP8 PTX45 SR10 M8 3/8 24-45 18-33 5500 e 235 25 9 19 10 1/4 8431 0376 40EP8 PTX38 SR42 M8 1/4 b 22-38 16-28 5500 e 235 25 9 19 10 1/4 8431 0376 44 TRIM-RE EP25 PTX900 GR25-RE M24-M27 1 450-900 330-660 4500 e 406 30 63 13 1/2 8431 0376 90 AutoTrim.