Atlas Copco Power Focus 4000 Manual - E-Pneumatic

1 User guide Power Focus 3000/3100/3102/ 4000 Control and Drive unit for TENSOR electric nutrunners Atlas Copco Tools & Assembly Systems 9836 3123 01 Software Release Edition 1 2007-04 Contents 9836 3123 01 3 (330) Contents 1 General safety instructions .. 11 Work area ..11 Electrical Personal safety ..12 Service ..12 2 Abbreviations .. 13 3 Introduction to Power 15 PF 4000 ..15 Logic Configurator ..16 SynchroTork ..16 Yield control ..16 PF 3000/3100/3102 ..17 ToolsTalk ToolsNet ..18 Factory Overview ..18 Event API ..19 RBU ..19 Job.

2 20 Sync ..20 Communication ..20 Accessories ..21 nutrunners ..23 ACTA 3000 ..23 4 Getting started with ToolsTalk 25 Overview ..26 Menu list ..27 Selection panel ..28 PF Map ..30 Settings ..32 Application ..34 Printout ..35 PF Connecting a PF ..36 Ethernet Serial USB connection ..37 To connect ..37 To disconnect ..37 Storing programming on Offline ..38 Contents 4 (330) 9836 3123 01 Configuring a tool offline .. 39 5 41 Create new Pset/Open Pset .. 41 42 Control 44 Tightening strategies .. 47 Control 52 Rehit detection.

3 52 53 Quick programming .. 54 Programming help .. 55 Programming +.. 55 Pset setup .. 60 Statistic 61 Running a 61 6 Multistage .. 63 Create new Multistage/Open Multistage .. 64 7 65 Create a Job 67 Create new Job .. 68 Select 70 Functions in the Job 72 Unlock the 73 8 Controller .. 75 Information .. 75 Configuration .. 76 Network .. 77 Cell and Net .. 79 COM ports .. 84 85 Memory .. 86 Store PF to file .. 86 Read PF from file .. 88 89 9 Tool ..91 Tool 91 Tool 92 Tool diagnostic .. 99 Tool 100 Motor tuning.

4 101 Disconnect 102 Open end tuning .. 103 Tool lock functionality .. 104 10 Accessories ..109 Digital 109 I/O 111 Tool 115 Contents 9836 3123 01 5 (330) Printer ..118 11 Sync .. 119 Hardware Sync members configuration ..121 Sync reference configuration ..122 Running a Sync group ..124 Troubleshooting ..124 12 Identifier .. 125 Single Identifier ..126 Multiple Work order ..126 Identifier types and work order ..127 Result Identifier monitor ..134 Functions in identifier 13 Field bus ..137 General setup.

5 137 From PF setup and to PF View Field bus information ..141 Field bus modes ..141 Store to file and read from file ..141 Field bus Disable Field bus carried signals ..142 Field bus configuration appendix ..143 Bitmap select (Endian mode) ..143 Field bus data types ..143 Field bus selector Items from PF ..148 Items to PF ..159 DeviceNet ..168 EtherNet/IP ..176 14 Logic 183 Process description (an example) ..183 Logic operators and function blocks ..184 Abbreviations ..184 Logic gates ..185 Function Logic Configurator Simulation.

6 194 15 Monitors .. 195 Result Contents Job 197 Operator Monitor .. 198 Picture 201 Identifier 202 Get all results .. 203 16 205 17 Statistic .. 207 Statistic in Power Focus .. 207 Statistical process control (SPC) .. 208 Statistic alarm .. 208 Trend deviation alarm .. 209 Calculation of UCL and LCL .. 209 Calculation of Xand 209 Calculation formulas .. 209 Constants for calculation of SPC variables .. 211 18 Connecting 213 213 Serial RS232 #1 .. 213 Serial RS232 #2 .. 213 214 214 Tool connector (S tools).. 214 Digital 215 Digital outputs (relays).

7 215 I/O bus # 216 I/O bus # 216 Remote start connector .. 217 Main Power connector .. 217 19 RBU ..219 RBU 220 Connecting the 221 Start-up instructions .. 221 20 PF 3000 Compact user interface .. 223 Front panel .. 223 Indicator 224 225 21 Tensor 229 Tensor 229 Tool functionality .. 230 System setup .. 233 Crossover Ethernet cable 234 Tensor 235 Tensor 236 Tensor 237 Tensor DS .. 238 Tensor ETX .. 239 6 (330) 9836 3123 01 Contents 9836 3123 01 7 (330) Tools with open Start-up instruction ..240 Tool accessories.

8 241 ST scanner ..241 ST GPIO ..241 ST ST/SL 22 Quick reference guide .. 243 Tq One stage ..244 Two stage ..245 Quick Ergo ramp ..247 Tq con/ang mon ..248 One stage ..248 Two stage ..249 Quick Ergo ramp ..251 Tq con/ang con (AND) ..252 One stage ..252 Two stage ..253 Quick Ergo ramp ..255 Tq con/ang con (OR) ..256 One stage ..256 Two stage ..257 Quick Ergo ramp ..259 Ang con/tq One stage ..260 Two stage ..261 Quick Ergo ramp ..263 Reverse ang ..264 Rotate spindle forward ..265 Rotate spindle reverse.

9 266 DS con ..267 One stage ..267 Two stage ..267 Quick Ergo ramp ..269 23 Digital inputs and outputs .. 271 Digital inputs ..271 Digital outputs (relays) ..274 24 Parameter list .. 279 Programming ..279 Programming + ..282 Contents 8 (330) 9836 3123 01 Pset setup .. 285 Statistic programming .. 285 Multistage .. 288 288 Multistage programming .. 288 290 290 Programming .. 291 294 Information .. 294 Configuration .. 294 295 COM 297 Display .. 297 298 Accessibility .. 298 Tool .. 299 Information .. 299 Configuration.

10 300 Diagnostic .. 302 Maintenance .. 303 Buzzer configuration .. 305 Sound 305 Accessories .. 305 Digital I/O .. 305 I/O 306 Printer .. 306 Sync .. 307 Programming .. 307 307 Identifier setup .. 307 Card 308 Field 308 25 Event codes .. 311 Event groups .. 312 313 Event code list .. 313 Rundown failures .. 313 Event related errors .. 313 User input events .. 316 Statistical events .. 317 Communication events .. 319 Hardware events (tools).. 321 Hardware events (DC3000/MC3000) .. 322 Hardware 323 Software events.