AZEK Rail Install Guide - TimberTech

1 azek RailInstall GuideTRIMMOULDINGDECKPORCHRAILPAVERSI nstalling azek Rail with CableRail by Feeney ..1 Installing CableRail by Feeney for azek Rail ..7 Installing azek Rail Stairs with CableRail by Feeney ..10 Installing CableRail by Feeney Stairs for azek Rail ..14 Notes ..18 Please read all instructions completely before starting any part of the installation. Always make sure to visit to ensure you are viewing the most current installation instructions, care and cleaning, tech-nical information and more. azek Rail should be installed using the same good building principles used to Install wood or composite railing and in accordance with the local building codes and the installation guidelines included below.

2 azek Building Products Inc. accepts no liability or responsibility for the improper installation of this product. azek Rail may not be suitable for every application and it is the sole responsibility of the installer to be sure that azek Rail is fit for the intended use. Since all installations are unique, it is also the installer s responsibility to determine specific requirements in regards to each Rail application. azek Building Products Inc. recommends that all applications be reviewed by a licensed architect, engineer or local building official before installation.

3 If you have any questions or need further assistance, please call azek Customer Service at 877-ASK- azek (877-275-2935) or visit our website at azek Railing is tested as a whole system and should be used that way. It is not intended to be used in conjunction with other railing systems or fasteners. The following Installation Guidelines are applicable for installation of azek Premier, azek Trademark, and azek Reserve Rail Systems (except azek Reserve over post applications). IMPORTANT: Make sure the DRIVE TOOL/DRILL is configured or set to use the SCREW setting when driving and/or tightening all FASTENERS.

4 SAFETY: Always wear goggles when handling, cutting, drilling and fastening materials. Failure to Install this product in accordance with applicable building codes and azek s written Rail Install Guide may lead to personal injury, affect rail system performance and void the product 2 Installing azek Rail with CableRail by Feeney Quick-Connect 5 1/2 x 5 1/2 Post Hardware Mounting Kit 4 - Mounting Brackets2 - Support Blocks16 - #8 x 3/4 screws 6 - #8 x 1 3/4 screws 6 - #8 x 2 5/8 screws (Stairs Only) 6 - #8 x 3 Screws 12 - #8 x 3 Green Screws T20 Driver Bit azek Rail 10 , 8 and 6 Rails are designed not to exceed 10 , 8 and 6 from center of post to center of post, respectively.

5 For stair applications maximum rail length must not exceed 91 . 4x4 lumber posts should be installed plumb. Cut slowly, using a fine tooth saw blade to avoid chipping. Cannot be installed using Secure Mount Post. For 42 railing, use 54 Post Sleeve. Measuring Your Railing AreaImportant InformationComponent DimensionsAZEK Rail Custom Rail Packs are available in 10 , 8 and 6 lengths. Measurements are from center to center of the posts. Kits are produced in 10 , 8 and 6 to allow for finished end cuts and angles. Determine how many 10 , 8 and 6 azek Rail Custom Rail Packs you need and check to be sure you have all the components (and quantities) listed in the chart shown to the right.

6 Components Needed For Installing The azek Rail SectionHardware included in Hardware Kits:Components availableseparately for mix-and-match railsystemsAdditional ComponentsNeeded for Each System1 - Top Rail (Reserve Top Rail sold separately)1 - Bottom Rail2 - Support Rails (1-Aluminum Top Support Rail for 10')Hardware Mounting KitSupport Block Mounting TemplatesFoot Blocks - 1 in 6 Packs, - 2 in 8 Packs, - 3 in 10' PacksAZEK Rail Custom Rail PackCableRail Components36 Hardware Kit - 9 Quick-Connect Fittings - 9 Quick-Connect Swivel Fittings - 18 Hanger Bolts - 9 lock nuts42 Hardware Kit - 11 Quick-Connect Fittings - 11 Quick-Connect Swivel Fittings - 22 Hanger Bolts - 11 lock nuts36 Intermediate Baluster -1 for 6 , 2 for 8 , 3 for 10'42 Intermediate baluster -1 for 6 , 2 for 8.

7 3 for 10'Stair Intermediate baluster -1 for 6 , 2 for 8 , 3 for 10'Cable -100 spool or 500 spool2 - Post Sleeves2- Post Caps2- Post SkirtsProtector Sleeves - 42 System: 22 per Thru Post - 36 System: 18 per Thru PostCableRail Accessory Pack Includes:- Quick-Connect release tool- Lacing Needle- Hanger Bolt Installation Tool Miter Saw Tape Measure Drill Cable Cutters #2 Square DriveTools Required Drill Bits: 7/64 ,1/4 , 3/16 , 1/8 9/64 Extended 1/4 Drill Bit 2 3/8 Open-End Wrenches Post Cap (2)Top Rail (1)Mounting Bracket (4)Support Rail (2)IntermediateBalusterSupport Block (2)Bottom Rail (1)Post Sleeve (2)Post Skirt (2)Foot Block (2)

8 IntermediateBase Protector SleeveQuick-Connect Swivel FittingVisit to view azek installation your local building codes for guard and handrail Trademark Bottom Trademark Top Reserve Top Reserve Bottom Premier Top Premier Bottom RailSupport 6 x 6 Post Intermediate Base PlateIntermediate BalusterPage 3 Installing azek Rail with CableRail by Feeney 40 above deck surface is optimal for 36 railing you do not have a the template, positionthe top of the Support Block 4 above the deck. Install LOWER SUPPORT BLOCK Position template at bottom of post sleeve above post skirt.

9 Trim Post Sleeve to desired POST SLEEVE Slide Post Sleeve and Post Skirt over post (do not force). Ensure posts are square and 40 45 For angled rail installations - align angled face of Support Block parallel to rail AND ASSEMBLE BOTTOM SUPPORT RAIL Cut the Bottom Support Rail to SectionAngled SectionCenter screw aligned to rail centerlineCenter screw aligned to rail centerlineBracket set flush to rail faceBracket set flush to rail faceFoot Block7/64 Pre-drill#8 x 3 Coated Screws7/64 Pre-drill#8 x 3/4 Coated Screws1/21/24 TemplateSupport BlockPost Skirt7/64 Pre-drill#8 x 3 Green Coated ScrewsFor sections up

10 To 6 : Place one Foot Block in the center of the sections 6 to 8 : Space two Foot Blocks approximately at 1/3 intervals on the sections 8 to 10 : Space three Foot Blocks approximately at 1/4 intervals on the 4 CUT AND PREP BOTTOM RAIL AND TOP SUPPORT RAILINSTALL BOTTOM SUPPORT RAIL Position rail assembly onto Support sections require 1 Intermediate Baluster; 8 sections require 2 Intermediate sections require 3 Intermediate Balusters.#8 x 3 Green Coated Screws#8 x 3 Green Coated Screws Cut to length. Attach Brackets to the Top Support Rail.