BALLAST/BULB TO LED IELD ONVERSION UIDE

1 BALLAST/BULB TO LEDFIELD CONVERSION GUIDE(FOR MID/HIGH TOPPER SIGNAGE) CORPORATE HEADQUARTERS: RMA (RETURN MATERIAL AUTHORIZATION) RETURN ADDRESS: 522 E. Railroad Street 21405 Avenue B Long Beach, MS 39560 Long Beach, MS 39560 Phone: (228) 868-1317 Fax: (228) 868-0437 VERSION 07103-00146B 05/2007 COPYRIGHT NOTICE 2006-2007 Delaware Capital Formation, Inc. All Rights Reserved. Triton Systems of Delaware, Inc. is anoperating company of Dover Electronics, Inc., a subsidiary of Dover Corporation (NYSE-DOV). DOVER,the DOVER logo and the Dover family of marks and TRITON, the TRITON logo and the Triton family ofmarks are registered trademarks of Delaware Capital Formation, Inc.

2 , a wholly owned subsidiary of TO LED CONVERSION (MID/HIGH TOPPERS)INTRODUCTIONThis guide covers the steps for removal of the ballast /flourescent bulb assembly and installation of theLED light bar assembly(s) and cable connectivity. These procedures include a list of tools and hardwarerequired for the replacement as well as the steps involved.!MIDTOPPER LED FIELD CONVERSION KIT (P/N 06200-08109). Models 8100/9100/97XX/RL5000 (X-Scale).!MIDTOPPER LED FIELD CONVERSION KIT (P/N 06200-08119). Model RL5000XP only.!HIGHTOPPER LED FIELD CONVERSION KIT (P/N 06200-08110). Models 97XX/RL5000 X-Scale.!HIGHTOPPER LED FIELD CONVERSION KIT (P/N 06200-08120). Model RL5000XP only.** Attention **Flourescent bulb contains mercury.

3 Dispose of accordingto local, state, or federal laws. For more information (US),go to NOTICET riton Systems has discontinued offering a BALLAST/BULB (AC-powered) lightassembly for topper signage (mid/high) and light panels. This affects models8100, 9100, 97XX, RL5000 (X-Scale/XP), and FT5000 (X-Scale) units. LED-lit(DC-powered) light assemblies will be the replacement : Limited BALLAST/BULB parts may be available for field replaceableparts and repair until current inventory is TO LED CONVERSION (MID/HIGH TOPPERS)SCOPEThis Midtopper conversion procedure applies to all service personnel involved in the process of maintainingor converting Triton PARTS AND TOOLSBALLAST/BULB LIGHT ASSEMBLYLED LIGHT PANELDERIUQERSLOOT)citengaM(revirdwercSs pillihP2#STIKNOITALLATSNIDELREPPOTDIM901 80-00260N/P0005LR(91180-00260N/PPX)ylnoD EILPPUSSTRAPREBMUNTRAPNOITPIRCSEDYTITNAU Q88100-00190 DEL,eludoMraBthgiL176900-11030raBthgiLDE L,tekcarB160000-05020panS, )3(eerhtehT.

4 EtoN109300-02190)xelomnip-8(sDEL,elbaCre woP1233600-02190(sDEL,elbaCrewoPxelomnip -2)1362800-02190elbaC,rewoPrettilpS10510 0-00250 DCnoitallatsnIDEL)launamnoitallatsnIDEL6 4100-30170sedulcnI(1190180-00260tiknided ulcnI291180-00260tiknidedulcnI3resnepsid hceminiMroMDThtiwsMTA0019ledoMrofderiuqe R4 BALLAST/BULB TO LED CONVERSION (MID/HIGH TOPPERS) flip the entire assembly over, so that the front side is up. Lift the front of the topperassembly away from the rear half. It may be necessary to tilt the panel to clear the four mountingstuds. Set the front panel panel. Remove the four (4) screws thathold the BALLAST/BULB assemblies. Discard theseassemblies accordingly. Set rear panel : These procedures are completed with the terminal AC power RL5000 units.

5 If terminal is ON, enter MANAGEMENT FUNCTIONS > SYSTEM PARAMETERS > SHUT DOWNTERMINAL. When prompted, turn power OFF on the units power LED CONVERSION and open the cabinet control panel. Using a 3/8" nut driver, remove the nuts that secure thetopper assembly. Remove the Midtopper assembly and place on a flat surface, rear side up, as shownin Figure """""REMOVING BALLAST/BULB the four (4) screws that hold the front and rear panels of the assembly together. Retain TO LED CONVERSION (MID/HIGH TOPPERS)!!!!!INSTALL LED LIGHT BAR/BRACKET/ panel. Remove the two (2) screws shown and removethe lower sign plastic standoff. Retain the screws. Discardthe plastic the LED light bar assembly (factory assembled) as shown and secure with the two (2) screwsremoved in Step 5 the LED power cable shown below to either <J1>or <J5> on the LED light bar assembly (pre-assembled).

6 Note: Either jack will work depending which one isaway from the bracket the topper rear panel. Flip the chassis over and attach the two halves using the four (4)screws removed in Step 2.** IMPORTANT **Before installing the LED light barassembly, verify the light bar circuit boardis mounted UNDER the bracket flanges asshown the Midtopper to the TO LED CONVERSION (MID/HIGH TOPPERS)DC CONNECTIONS (LED-LIT TOPPER)Plug the LED power cord (8-pin molex connector) from the topper into any available DC output connectoron the power supply (*see Notes) as shown in Figures 1 : The dispensing mechanism uses the largest molex connection on the power : Model RL5000XP only. The power cord is a 2-pin molex connector.

7 This 2-pin connects to theGPIO board assembly. Figure 5 show the GPIO connection : Model 9100 w/TDM or Minimech dispensers. The LED power cord requires a power splitteradapter (included). Figures 6 through 8 show the connection 1. Model 9100 (w/SDD)Figure 2. Model 97 XXFigure 3. Model RL5000 (X-Scale)Figure 4. Model 81007 BALLAST/BULB TO LED CONVERSION (MID/HIGH TOPPERS)GPIO assyFigure 5. Model RL5000 (XP)3 Note: 9100 w/TDM or Minimech - Locate the Power splitter adapter included in kit (Figure below). Thecables connectors are marked. Disconnect the Main boards power input (Figure 6) and connect to oneleg of the extension cable. Connect the toppers DC power cable to the other leg (Figure 7).

8 Reconnectthis power cable assembly back to the main board. Figure 8 shows the power assembly splitter adapter8 BALLAST/BULB TO LED CONVERSION (MID/HIGH TOPPERS)Figure 6. Main board power 7. Power splitter cable with topper and mainboard power cables TopperPower SupplyMain BoardFigure 8. Power splitter cable Turn the power supply to ON (I). The topper sign should light up. Close and lock the control TO LED CONVERSION (MID/HIGH TOPPERS)SCOPEThis Hightopper conversion procedure applies to all service personnel involved in the process ofmaintaining or converting Triton PARTS AND TOOLSDERIUQERSLOOT)citengaM(revirdwercSs pillihP2#srettuClanogaiDTIKNOITALLATSNID ELREPPOTHGIH01180-00260N/P0005LR(02180-0 0260N/PPX)ylnoDEILPPUSSTRAPREBMUNTRAPNOI TPIRCSEDYTITNAUQ88100-00190 DEL,eludoMraBthgiL115010-11030)thgiR(,ra BthgiLDEL,tekcarBpoT125010-11030)tfeL(,r aBthgiLDEL,tekcarBpoT160000-05020panS,te viR4ehT.

9 EtoNruofehtrofrehtegotdelbmessayrotcafeb lliwevobadetsilstrap)4( ,eludoMraBthgiL160000-05020,teviRanSp605 000-45020wercS421400-02190lbaC,erepmuJ,D ELP lenas1374010-11030thgiR,egniH1384010-110 30feL,egniHt1111400-02190rewoP)xelomnip- 8(sDEL,elbaC1233600-02190)xelomnip-2(sDE L,elbaCrewoP105100-00250 DCnoitallatsnIDEL)launamnoitallatsnIDEL6 4100-30170sedulcnI(1101180-00260tiknided ulcnI202180-00260tiknidedulcnI3elytsredl orofderiuqeRhgihsreppot10 BALLAST/BULB TO LED CONVERSION (MID/HIGH TOPPERS)Note: These procedures are completed with the terminal AC power RL5000 units. If terminal is ON, enter MANAGEMENT FUNCTIONS > SYSTEM PARAMETERS > SHUT DOWNTERMINAL. When prompted, turn power OFF on the units power LED CONVERSION and open the cabinet control panel.

10 Unplug the Hightopper power cable from the a phillips screwdriver, loosen or remove the screws that secure the Hightopper legs to themounting brackets. Remove the Hightopper assembly and place on a flat surface, front panel up, asshown in Figure below."""""REMOVING HIGHTOPPER/PANEL , open and remove the front cover panel by lifting free of assembly."""""REMOVING BALLAST/BULB a phillips screwdriver, remove the two (2) screws on the Left leg bracket cover. Remove thecover and retain the screws. Feed the AC power cable out of the leg bracket until it s free of theassembly. Note: Cut any Ty wraps that are securing the cable to the leg the cover and secure with TO LED CONVERSION (MID/HIGH TOPPERS) : The BALLAST/BULB assemblies are secured to a back plate.