BCS500 Installation and Operation Manual

1 T Turbines, Incorporated Technical Documents for turbine Flow Monitor Equipment Technical document last Revision September, 2012 Installation and Operating Manual for BCS500 Flow Computer for Liquid and Gas Applications PLEASE CALL FOR IMMEDIATE EXPERT ASSISTANCE. PROU DLY M ANUFA CTUR ED IN See Us on the Web The U nited Stat es of Ame rica Highway 283 North A ltus , O K US A 73522 P h : 5 8 0 - 4 7 7 - 3 0 6 7 F a x : 5 8 0 - 4 7 7 - 3 0 7 1 1 - 8 0 0 - 8 0 9 - 1 3 8 7 990288 09/10/12 Proprietary Notice The information contained in this publication is derived in part from proprietary and patent data.

2 This information has been prepared for the expressed purpose of assisting operating and maintenance personnel in the efficient use of the instrument described herein. Publication of this information does not convey any rights to use or reproduce it or to use for any purpose other than in connection with the Installation , Operation and maintenance of the equipment described herein. Copyright 1999 Printed in USA. All Rights Reserved. WARNING! This instrument contains electronic components that are susceptible to damage by static electricity. Proper handling* procedures must be observed during the removal, Installation , or handling of internal circuit boards or devices.

3 *Handling Procedure 1. Power to unit must be removed. 2. Personnel must be grounded, via wrist strap or other safe, suitable means, before any printed circuit board or other internal device is installed, removed or adjusted. 3. Printed circuit boards must be transported in a conductive bag or other conductive container. Boards must not be removed from protective enclosure until the immediate time of Installation . Removed boards must be placed immediately in protective container for transport, storage, or return to factory. Comments This instrument is not unique in its content of ESD (electrostatic discharge) sensitive components.

4 Most modern elec- tronic designs contain components that utilize metal oxide technology (NMOS, CMOS, etc.). Experience has proven that even small amounts of static electricity can damage or destroy these devices. Damaged components, even though they appear to function properly, may exhibit early failure. SAFETY INSTRUCTIONS The following instructions must be observed. This instrument was designed and is checked in accordance with regulations in force EN 60950 ( Safety of information technology equipment, including electrical business equipment ). A hazardous situation may occur if this instrument is not used for its intended purpose or is used incorrectly.

5 Please note operating instructions provided in this Manual . The instrument must be installed, operated and maintained by personnel who have been properly trained. Personnel must read and understand this Manual prior to Installation and Operation of the instrument. This instrument is internally fused. Replace the internal fuse with the following specified type and rating only: Input Power Recommended Fuse 115 VAC 160 mA slow blow fuse 230 VAC 80 mA slow blow fuse 12-24 VDC 800 mA slow blow fuse Disconnect power supply before replacing fuse! The manufacturer assumes no liability for damage caused by incorrect use of the instrument or for modifications or changes made to the instrument.

6 Symbols Used On Unit Number Symbol Publication Description 1 IEC 417, No. 5031 Direct current 2 IEC 417, No. 5172 Equipment protected throughout by DOUBLE INSULATION or REINFORCED INSULATION (equivalent to Class II of IEC 536 see annex H) 3 ISO 3864, No. Caution (refer to accompanying documents) Technical Improvements The manufacturer reserves the right to modify technical data without prior notice. BCS500 Flow Computer 75 CONTENTS 1. DESCRIPTION Unit Description .. 1 Unit Features .. 1 Specifications .. 2 2. Installation General Mounting Hints .. 6 Mounting Diagrams.

7 6 3. APPLICATIONS Liquid Volume .. 7 Corrected Liquid Volume .. 8 Liquid Mass .. 9 Batching .. 10 Corrected Gas Volume .. 11 Gas Mass .. 12 4. WIRING Typical Batcher Wiring .. 13 Typical Rate/Total Wiring .. 13 Typical Thermistor Wiring .. 13 Typical Pressure / Temperature Wiring .. 13 Wiring In Hazardous Areas .. 14 5. UNIT Operation Front Panel Operation Concept for Run 15 General Operation .. 16 Ratemeter/Totalizer Operation .. 16 Password Protection for Rate/Total mode .. 16 Relay Operation in Rate/Total mode .. 16 Pulse Output in Rate/Total mode.

8 16 Analog Output in Rate/Total mode .. 16 RS-232 Serial Port Operation in Rate/Total mode .. 17 RS-485 Serial Port Operation in Rate/Total mode .. 17 Batcher Operation .. 18 Batcher Configuration .. 18 Password Protection for Batcher mode .. 19 Relay Operation in Batcher mode .. 19 Pulse Output in Batcher mode .. 19 Analog Output in Batcher mode .. 19 RS-232 Serial Port Operation in Batcher mode .. 20 RS-485 Serial Port Operation in Batcher mode .. 20 6. PROGRAMMING Front Panel Operation Concept for Program Mode .. 21 Setup Menus .. 22 Setup Sub-Menus.

9 23 INSTRUMENT 23 SELECT FLOW EQUATION .. 24 SETUP INDICATORS (Total) .. 24 SETUP INDICATORS (Density) .. 24 SETUP INDICATORS (Rate) .. 25 SETUP INDICATORS (Temperature) .. 25 SETUP INDICATORS (Pressure) .. 26 SETUP FLOW INPUT .. 27 SETUP AUX1 INPUT .. 29 SETUP AUX2 INPUT .. 30 FLUID PROPERTIES .. 31 SETUP PULSE OUTPUT .. 32 SETUP ANALOG OUTPUT .. 32 SETUP RELAYS .. 33 SETUP CONTROL INPUTS(RATE/TOTAL) .. 35 SETUP CONTROL INPUTS(BATCH) .. 35 SETUP REALTIME CLOCK(Time).. 36 SETUP REALTIME CLOCK(Date) .. 36 SERIAL USAGE (RS-232/485) .. 37 SERIAL USAGE (Modem Options).

10 37 SET DATALOG/PRINT(Configure) .. 38 SET DATALOG/PRINT (Select_list) .. 39 ADMINISTRATIVE SETUP .. 39 SETUP NETWORK CARD .. 40 i BCS500 Flow Computer 76 CONTENTS 7. PRINCIPLE OF Operation General .. 41 Flow Equations .. 41 Calculating the Expansion Factor .. 45 Computation of Viscosity Coef. A and B .. 46 Linearization Table .. 47 Linearization Table General Information .. 47 Linearization Table for Pulse Inputs .. 47 Linearization Table Interpolation .. 47 Universal Viscosity Curve (UVC) .. 47 Strouhal Roshko Curve (StRo) .. 47 8. TEST, SERVICE and MAINTENANCE Test Menus.