BD Series Hydrostatic Transmission Technical …

1 BD Series Hydrostatic Transmission Technical Information520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationRevisions2 2008 Sauer-Danfoss. All rights accepts no responsibility for possible errors in catalogs, brochures and other printed material. Sauer-Danfoss reserves the right to alter its products without prior notice. This also applies to products already ordered provided that such alterations aren t in conflict with agreed specifications. All trademarks in this material are properties of their respective owners. Sauer-Danfoss and the Sauer-Danfoss logotype are trademarks of the Sauer-Danfoss Group. Table of 200935 Correction - TextABJan 2006-The first editionAAHistoRy of Revisions520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationContents3geneRaL DesCRiPtionteCHniCaLsPeCifiCationsoPeRat ingPaRameteRssystem DesignPaRameteRsfeatuRes anD oPtionsBD Series Transmission .

2 5 Design , BDU-10S ..6 Design , BDU-21L ..7 Pictorial circuit diagram, BDU-06/10S ..8 System schematic, BDU-06/10S ..8 Pictorial circuit diagram, BDU-10L/21L/21H ..9 System schematic, BDU-10L/21L/21H, BDP-10L ..9 Features and options ..10 Operating parameters ..11 Fluid specifications ..11 Efficiency , BDU-06S, 10S ..12 Efficiency , BDU-10L/21L, 21H, BDP-10L ..13 Overview ..14 Input speed ..14 System pressure ..14 Charge pressure ..15 Charge inlet pressure ..15 Case pressure ..15 Hydraulic and Viscosity ..16 Fluid and filtration ..17 Reservoir ..17 Control shaft force ..17 Independent braking system ..17 Shaft load ..18 Shaft options ..19 Bypass valve ..21 High pressure relief valve (HPRV) and Charge check (Overpressure protection) ..21 Charge check valve with orifice ..22 Optional integral reservoir ..24 Filter.

3 24 Fan ..24520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationContents4 ComPonent seLeCtionmoDeLCoDeReCommenDeDinstaLLatio n &maintenanCeinstaLLationDRaWingsMaximum system pressure ..25 Input power ..26 Unit life ..27 BDU master model code ..29 BDP master model code ..31 Housing installation ..32 Shaft installation ..32 Start up procedure ..32 Operation ..32 Maintenance ..32 BDU-06S ..33 BDU-10S ..35 BDU-10L ..35 BDU-21L ..39 BDU-21H ..39 BDP-10L ..43 Optional Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationGeneral Information5the BD Hydrostatic Transmission can be applied for the transfer and control of power. It provides an infinitely variable speed range between zero and maximum in both forward and reverse modes of BDu Transmission is a Z style Transmission with a variable displacement pump and a fixed displacement motor.

4 The variable displacement pump features a cradle swashplate with a direct proportional displacement control. Reversing the direction of tilt of the swashplate reverses the flow of oil from the pump and thus reverses the direction of the motor output rotation. The fixed displacement motor uses a fixed swashplate. The pump and motor are of the axial piston design and utilize spherical-nosed pistons which are held against a thrust bearing by internal compression springs. The fluid supply for the BDu-10L/21L/21H Transmission is contained in an external reservoir and passes through an external filter prior to entering the Transmission and feeding the fixed displacement gerotor charge pump. Excess fluid in the charge circuit is discharged over the charge relief valve back to the charge pump inlet. Constant flow across a small fixed orifice connecting the charge circuit to the Transmission housing supplements the cooling BDu-06s/10s Transmission has a self-contained fluid supply and an integral filter.

5 The fluid is forced through the filter by positive head on the fluid in the housing reservoir with an assist by the negative pressure created in the pump pistons as they create a vacuum. Charge check valves in the center section are used to control the makeup flow of fluid to the low pressure side of the loop. A spool type bypass valve is utilized in the Transmission to permit moving the vehicle over short distances at low speeds without starting the BDP-10L is a variable displacement pump to utilize the pump kit of the BDu-10L Transmission and designed for vehicle application which is for propel or for auxiliary functions where the system pressure requirements and design life can be met within pump rating. A complete Transmission family to meet the needs of small vehicle application. 3 Transmission frame sizes.

6 6, 10, 21 PTO Capability on Z Style Transmission Variable Pump Version of 10 Frame Size Available (10cm3) Cost Effective, Compact, Lightweight Design Low noise High Efficiency Worldwide Sales and ServiceBD Series famiLy520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationGeneral description6 DesignBDU Series Transmission cross-sectionBDU-10 STankBuilt-in filterCenter sectionOutput shaftSpringSpool typebypass valveSpringPistonCylinder blockThrust bearingHousingShaft SealInput shaftBall bearingCooling fanCradle swash plate520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationGeneral description7 DesignBDU Series Transmission cross-sectionBDU-21 LWorking loopOutput shaftSuctioncircuitCharge check valveSpool typebypass valveCenter sectionCharge pumpCharge reliefCharge circuitSuction portSpringPistonInput shaftBall bearingShaft SealHousingThrust bearingCylinder blockWorking

7 LoopCradle swash plate(continued)520L0935 Rev AB Jan 20098BD Series Hydrostatic TransmissionTechnical InformationGeneral descriptionPiCtoRiaL CiRCuitDiagRamBDU-06S, BDU-10 Ssystem sCHematiCBYPASSVALVECYLINDERBLOCKASSEMBL YINPUTSHAFTVARIABLESWASHPLATEVARIABLEDIS PLACEMENTPUMPBDUHOUSINGRESERVOIRBUILT-IN FILTER(BDU-10S)CHECK VALVECHECK VALVECYLINDER BLOCKASSEMBLYOUTPUTSHAFTDISPLACEMENTMOTO RFIXEDSWASHPLATECONTROL SHAFT b CONTROL SHAFT a HYDRAULIC CIRCUIT VALVE WITH ORIFICEOPTION CODE : 07 BALL CHECK VALVEOPTION CODE : BBCHECK VALVE WITH ORIFICEOPTION CODE : 08 CHECK VALVE WITH ORIFICEOPTION CODE : 07 BALL CHECK VALVEOPTION CODE : BBCHECK VALVE WITH ORIFICEOPTION CODE : 08 Working loop(high pressure)Working loop(low pressure)Suction lineCase drain fluidFIXED520L0935 Rev AB Jan Series Hydrostatic TransmissionTechnical InformationGeneral descriptionPiCtoRiaL CiRCuitDiagRamBDU-10L, BDU-21L, BDU-21 HBDP-10L (part of pump)system sCHematiCBYPASSVALVECYLINDERBLOCKASSEMBL YINPUTSHAFTVARIABLESWASHPLATEVARIABLEDIS PLACEMENTPUMPRESERVOIRFILTERCHECK VALVECHECK VALVECYLINDER BLOCKASSEMBLYOUTPUTSHAFTFIXEDSWASHPLATEC OOLINGORIFICECHARGEPUMPCHARGERELIEFVALVE SUCTIONPORTDRAIN PORTHYDRAULIC CIRCUITCONTROL SHAFT a CONTROL SHAFT b BALL CHECK VALVEOPTION CODE : BBCHECK VALVE WITH ORIFICEOPTION CODE : 10 CHECK VALVE WITH ORIFICEOPTION CODE : 12 VALVE WITHRELIEF VALVE AND ORIFICEOPTION CODE : RBCHECK VALVE WITHRELIEF VALVE AND TWIN ORIFICEOPTION CODE.

8 RACHECK VALVE WITHRELIEF VALVEOPTION CODE : R2 CHECK VALVE WITHRELIEF VALVEOPTION CODE : R1 CHECK VALVE WITHRELIEF VALVEOPTION CODE : R0 221L21H 2 BDP-10 LWorking loop(high pressure)Working loop(low pressure)Suction lineCase drain fluidSUCTIONPORTDRAIN PORTHYDRAULIC CIRCUITCONTROL SHAFT a CONTROL SHAFT b VALVE WITHRELIEF VALVE AND ORIFICEOPTION CODE : RBCHECK VALVE WITHRELIEF VALVE AND TWIN ORIFICEOPTION CODE : RACHECK VALVE WITHRELIEF VALVEOPTION CODE : R2 CHECK VALVE WITHRELIEF VALVEOPTION CODE : R1 CHECK VALVE WITHRELIEF VALVEOPTION CODE : R0 BALL CHECK VALVEOPTION CODE : BBCHECK VALVE WITH ORIFICEOPTION CODE : 10 CHECK VALVE WITH ORIFICEOPTION CODE : 12 (continued)DISPLACEMENTMOTORFIXED520L093 5 Rev AB Jan 200910BD Series Hydrostatic TransmissionTechnical InformationTechnical specificationsfeatuRes anD oPtionsfeaturesunitProduct type & frameBDu-06sBDu-10sBDu-10 LBDu-21 LBDu-21 HBDP-10 LPumpDisplacementcm [in ]6[ ]10[ ]10[ ]21[ ]21[ ]10 [ ]Swashplate Angledegree151515151515 Control Shaftdegree152121222221 MotorDisplacementcm [in ]6[ ]10[ ]10[ ]21[ ]21[ ] Swashplate Angledegree1515151515 Charge Pump Displacementcm [in ] [ ] [ ] [ ] [ ]Output SpeedRatedmini-1300030003600360036003600 Maximum (intermittent)320032003800380038003800 Maximum Output Torque ( Theoretical)Nm[lbf-in] [87] [208] [208] [436] [639] Input Power (Maximum)kW[ps] [ ] [ ] [ ] [ ] [ ] [ ]Weightkgf[lbs]4[9] [14] [14]10[22]10[22] [10]Control Torque Requiredto Stroke Pump (Maximum)

9 Nm[lbf-in] [78] [174] [174] [200] [217] [174]MountingSee Installation DrawingsRotationClockwise or CounterclockwiseSuction / Oil Tank Port (SAE O-ring Boss)7/8-14 UNF7/16-20 UNF9/16-18 UNF7/16-20 UNFO ther portsSee Installation DrawingsShaftP34, 36 ~ 38, 40 ~ 42 Bypass Valve / Pressure Relief (Option, Integrated)ExternalReservoirIntegratedIn tegratedExternalExternalExternalSpace for the oil in the housingcm3450550550700700250*SAE J1926-1 / ISO 11926-1 520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationTechnical specifications11fLuiD sPeCifiCationsviscosity mm /sec (cSt) [SUS]Minimum7 [49]Continous12 [70] - 60 [278]Maximum1600 [7500]oil temperature C [ F] Minimum 10 [14]Maximum Continuous82 [180]Maximum Intermittent104 [219]oPeRating PaRameteRsParameterunitProduct type & frameBDu-06sBDu-10sBDu-10 LBDu-21 LBDu-21 HBDP-10 LInput SpeedMinimummin-11000600600600600600 Rated300030003600360036003600 Maximum320032003800380038003800 System PressureRatedbar[psi]105[1530]150[2185]2 10[3059]150[2185]Maximum150[2185]175[254 9]210[3059]245[3569]175[2549]Charge Pressurebar [psi] [44] ~ 5 [73]Charge Inlet Pressurebar [psi] [12] absCase Pressurebar [psi] [4]Ratedbar[psi] [4]Maximum (Cold Start)

10 [10]520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationTechnical specificationsBDU-06S v m t100 Efficiency %9080706050403020100357 Theoretical Output Torpue Nm40%40%50%50%55%55%60%60%65%65%70%70%45 %45%1050100020003000 BDU-06 SOutput Torque NmOutput Speed min-1 BDU-10S v m t100908070605040302010059111317 Efficiency %Theoretical Output Torpue Nm40%45%50%55%60%65%70%73%73%70%65%60%55 %50%45%40%20100100020003000 BDU-10 SOutput Torque NmOutput Speed min-1 Input speed: 3000min-1 Oil temperature: 50 CFull DisplacementInput speed: 3000min-1 Oil temperature: 50 CFull DisplacementInput speed: 3000min-1 Oil temperature: 50 CInput speed: 3000min-1 Oil temperature: 50 C12effiCienCyEfficiency ( v: Volumetric, m: Mechanical, t: Overall ) Efficiency ( v: Volumetric, m: Mechanical, t: Overall ) 520L0935 Rev AB Jan 2009BD Series Hydrostatic TransmissionTechnical InformationTechnical specificationsBDU-10L v m t100908070605040302010055791113151618202 2 Efficiency %Theoretical Output Torpue Nm40%45%50%55%60%65%70%73%73%70%65%60%55 %50%45%40%20100100020003000 BDU-10 LOutput Torque NmOutput Speed min-1 BDU-21L/21H v m t1009080706050403020100112334465765 Efficiency %Theoretical Output Torpue Nm40%45%50%55%60%65%70%75%70%75%65%60%55 %50%45%40%50403020100100020003000 BDU-21L/21 HOutput Torque NmOutput Speed flow Liter / minat no roadat 105 bar70 bar105 bar15001000500200025003000 Input Speed min-115001000500200025003000 Input Speed min-11009080706050403020100 Efficiency %Input speed: 3000min-1 Oil temperature.