Moog Components Group • www.moog

1 1 moog Components Group Components Group Components Group is a premier technology company with uniquedesign and manufacturing capabilities in electromechanical and fiber opticproducts. Founded in 1953, the company s original vision was to become aresearch and development business offering new technologies for the thenemerging inertial navigation marketplace for aircrafts. Quickly, it evolvedinto a manufacturing operation where its many innovative designs werecrafted into Components Group has a legacy for providing high-quality productsused in critical defense and space applications. Over the years, thisfoundation has expanded to a broad spectrum of commercial markets,including medical, industrial automation and communications. The companyis ISO certified and utilizes world-class manufacturing strategies, includingSix-Sigma and Lean Manufacturing, that allow the company to produce thehighest quality products at competitive , moog Components Group s core business is motion technology andfiber optics.

2 Product lines include slip rings, motors, resolvers, actuatorsand fiber optic Components . There are operations in Blacksburg, Va; Murphy, ; Springfield, Pa; and Brno, Czech Republic. There are over 1,000employees Components Group offers standard and custom solutions for use incommercial, industrial, medical, aerospace and defense applications. Moreinformation about moog Components Group and its products are availableat Our success is attributed to theideas, skills and dedication of ouremployees. Over the past 50 years,these fine individuals haveconquered new markets and built acompany that today hasa diverse portfolio of applicationsthat range from slip rings used inmedical imaging (CT Scan)applications to fiber optic switchesused in shipboard communicationsystems. Our customers, oursuppliers, our employees and ourcommunity - that s what it s all aboutat moog Components Group . Larry Ball, vice president andgeneral managerYour work demandsthe right have the motion Components Group Technology Catalog IndexProduct 4 Selecting A Slip Ring.

3 5 How To Specify A Slip 6 Slip Ring Application Specification 7 Components Of A Slip Ring .. 8 Product Overview .. 9 Commercial Slip Ring Specification 9 Aerospace / Military Slip Ring Program 10 Commercial Slip Ring Products .. 11 Slip Rings With 12 Slip Ring Capsules (Compact) .. 28 High Speed Slip Ring 38 Large Diameter Slip Rings .. 42 Separates .. 44 Fiber Optic Rotary Joint (FORJ).. 48 Aerospace / Military Slip Ring Products .. 62 Miniature Slip Ring Capsules .. 63 Vehicular Slip Rings .. 70 Helicopter Slip 75 Poly-Twist Or Twist 77 Technical 80 Digital Technology .. 81 Fiber Brush Technology .. 83 Application Engineering Assistance800-336-2112 540-552-3011 Sales Assistance800-336-2112 540-552-3011 Literature Request800-336-2112 ext. 279 540-552-3011 ext. Components Group Components Group ApplicationsWe have your motionapplication ApplicationsCommercial Robotics Index tables Semiconductor handling Pan tilt camera mounts Packaging equipment Cable reels Medical equipmentAerospace / Military Military vehicle turret, IR and EO systems Missile seeker gimbals and inertial systems Helicopter de-ice systems, EO / IR trackers and target systems Fixed-wing aircraft - EO / IR trackers, fire control systems, surveillancesystems and targeting systems Missile counter measures Space - solar array mechanisms Shipboard / submersible - navigating systems and fire control radar Surveillance systemsMoog Components Group Components Group A Slip RingMoog Components Group Components Group To Specify A Slip RingMany of the more than 6.

4 000 slip ring designsare available for use in their existingconfiguration or they may be modified to meetyour specific requirements. New designs canalso be created to meet the most engineers are experienced in a widerange of slip ring applications. A very activein-house quality program solicits the bestinputs from all of our many concurrentengineering groups, from start to section is designed to guide you throughthe process of specifying a slip ring. We'veoutlined below the major considerations thata slip ring engineer will need to know aboutyour Slip Ring DesignThroughout these pages, you will see theterms "slip ring capsule" and "slip ringseparates". The term "separate" indicatesan individual rotor/brush block term "capsule" is used to denote a self-contained unit consisting of a rotor, stator andits own integral ball are two basic slip ring configurationsto consider based on space allocation inyour more common drum approach whereeach ring is adjacent to the next along thecenterline, somewhat like the threads on abolt, and2.

5 The pancake approach where the ringsare concentric with one another like thegrooves on a phonograph record. Thepancake approach is used when length isat a premium but diameter is the Mechanical EnvelopeThe envelope is, of course, largely dictatedby the space available in the system. Theslip ring engineer should be given themaximum space available in the system soall existing candidate designs can beconsidered. It is imperative that the spacerequired for the slip ring be specified in theearly stages of the system design and that itbe consistent with the structural and System InterfaceRequirementsThe slip ring engineer will need to know thesesystem interface considerations:1. Is a bore required through the slip ring forrouting coolant plumbing, hydraulic lines,pneumatic lines, waveguides, etc? In suchapplications, the slip ring actually mountsconcentric with these lines in the How will the slip ring attach to the system?

6 It is never advisable to hard mount both therotor and the stator to the system since theslip ring bearings may overload if there is anymisalignment between them and the How should the electrical connections tothe slip ring be made? Is it desirable to haveconnectors integral with the slip ring on boththe rotor and stator, or would flying leads onone or the other ends be desirable? And ifflying leads are preferred, should they exitthe rotor/stator in a radial or axial direction,and what length should the leads be?Defining Electrical RequirementsThe specified current enables the slip ringengineer to propose a unit with theappropriate cross-sectional area of the rings,brushes and lead wires. The specified voltagedictates the spacing between adjacent ringsand brushes. It is helpful in achieving themost cost effective and smallest practicalenvelope not to rate all circuits at themaximum level.

7 For example, if you need 20circuits total, three of which must carry tenamps, designate three for high current. Don'tinsist on 100% functional interchangeabilityby specifying that all 20 circuits carry tenamps. And, if ten amps is a surge currentwith a continuous current of only two amps,tell us that, too. There is no reason for you topay for ten amps continuous capacity whenyou only need aware that voltage surges and spikes arethe major cause of system slip ring Components Group uses aconservative approach to circuit design,however, it is not uncommon in some powersupply systems to see voltage spikes ten ormore times the normal operating voltage. Westrongly recommend surge protection on allpower smaller slip rings will satisfactorilyconduct signals to 50 megabits/sec. Specialslip rings can be used to pass broadbandsignals from dc to 1 gigahertz and data ratesof 500 megabits or even higher.

8 Cross-talk,insertion loss and bit error rate informationcan be provided if data rates, formats andimpedances are defined. The appropriateshielding techniques will be incorporated tomeet the system Mechanical Requirements1. Operating speed (rpm's) is an importantdesign parameter. Almost any slip ring canoperate successfully at speeds to 100 rpmalthough many applications only requireoperation at a few rpm. Slip rings areroutinely used to instrument test jet turbineengines operating at speeds in excess of20,000 rpm. The operating speed, inconjunction with the diameter, dictates thesurface speed of the ring relative to thebrush and hence the internal designapproach and material What rotational life is necessary for yourapplication? Will the unit oscillate or rotateat a continuous speed?Defining the EnvironmentThe environment in which the slip ring mustsurvive is a key factor. Operating temperaturerange is important in specifying the properlubricant.

9 And if the slip ring will operateexposed to the elements or to a hostileenvironment, integral seals must be includedin the design. Any unusual shock or vibrationshould also be Slip Ring RequirementsFor assistance on your slip ring requirements,please complete the Slip Ring ApplicationSpecification Sheet located on page 7, youcan either fax or call and speak with one ofour engineers about your best slip of the slip ring designs and manufacturing processesdescribed are proprietary and are covered under one ormore , European or Japanese patents. The informationprovided is intended to assist the system engineer in initialdiscussions and is not intended as a Components Group Ring Application Specification Sheet6) Specifications:Number of Rings:Size:LengthDiameterBoreWear (Life): Hours (or Yrs)at Duty CycleOperating Temp Range ( C):Min Max NormPressure: Norm MinVibration: g s @ Hz Shock g sSealing: None Dust Water Spray SubmersionRotational Speed:NormMaxOscillatory Motion: Yes NoTorque: Max Starting gm-cmWeight (Max):Lead Length: RotorStatorConnectors:RotorStatorLoad Exits:Rotor Axial RadialStator Axial RadialCOMPANY INFORMATIONC ompany NameDivisionAddressCityStateZipPhoneFAXC ontact Buyer Engineer OtherE-mail1) Description of Application.

10 Commercial Military Industrial Other2) Type of Slip Ring Capsule Separate Brush Block Other Separate Slip Ring Poly-Twist (for )3) This Application is: New Retrofit / ReplacementCurrent Supplier: Part Number:4) Estimated Annual Quantity:Price Target:Production Start Date:Estimated Life of Program:Tooling $ Available:5) Size Constraints - Mechanical and additional requirements ( resolver, motor, hydraulics, pneumatics, optical channel, etc):Please supply as much accurate information as possible about your requirements to assist our Engineering and Sales staff in assessing the bestpossible solution to your (amps)WorkingDigital Risetime*CrosstalkFunctionRingNormal MaxVoltsor Freq. (Hz)Isolation (dB)*If unknown please specify protocol or data ext. 279 540-552-3011 FAX 540-557-6400 email: Components Group Of A Slip RingFIBER BRUSHBARRIERRINGDEROATATIONTA BSTATOREND CAPSTATOR LEADSBRUSH BLOCKSTATOREND CAPROTORROTOR LEADS9 moog Components Group ## Rings Continous Current (amps) Signal Voltage (AC) Size Bore Speed Page #2510153050RG178RG179120240440600 DIA x LG DIA x.