BM PrecisionTubes Katalog son copy - Borusan …

1 Precision TubesBorusan Mannesmann Call CenterE-Mail: 212 393 58 58 March 2016 ContentsMilestonesBorusan Holding at a GlanceBorusan Mannesmann in BriefGlobal PresenceYour Total Solution ProviderQEHS ManagementStandards & CertificatesAutomotive TubesIndustrial ApplicationsProduction Ranges245681012141618 Milestones2014 Houston Plant started operations 2011 Gemlik HSAW Pipe Plant started operations 2009 Borusan Port expansion completed 2004 The company name is amended as Borusan Mannesmann 2001 Acquistion of Vobarno Plant Borusan and Salzgitter Mannesmann merged their pipe business activities in Turkey 1994 Company quoted on Istanbul Stock Exchange 1979 Borusan Port put into service 1976 Gemlik ERW Pipe Plant started operations 1968 Halkal Plant started operations1958 Borusan Pipe company was founded 1944 Foundation of Borusan 199823 Borusan Mannesmann In BriefBorusan Holding at a GlanceIn 4 major business areas,with dedicated Group has been among the pioneers of industrialization and corporate governance in Turkey throughout its 70 years of history.

2 The group currently operates in four major business areas including steel, distributorship, logistics and 2006 Borusan Group signed the United Nations Global Compact Policy and it supports and adheres by the principles of good corporate governance and sustainability as a prerequisite of long-term and permanent components of LogisticsBorusan Logistics InternationalGmbHPartnersPartnersDistrib utorshipThe Automotive GroupBorusan Oto & OtomotivSupsan Engine ValvesManheim TurkeyThe Earth Moving Equipments GroupBorusan Makina ve G SistemleriSteelThe Pipe GroupBorusan MannesmannBorusan EngiineeringBorusan stikbal TradingThe Flat Steel GroupBor elikKerim elikEnergyPartnersBorusan EnBW EnergyBorusan Mannesmann; one of the foremost manufacturers of the European steel tube and pipe industry, has been serving its customers with the same high level of professionalism and expertise for more than 55 years. Borusan Group; an internationally successful corporation that is adapting its overall facilities from production to marketing with respect to the requirements of a changing environment, is a conglomerate operates in four major business areas including steel, distributorship, logistics and energy.

3 Along with this diversification, steel tube and pipe manufacturing, being the core business of Borusan Group, has always been on continous improvement and expansion. As the flagship of Borusan Group, Borusan Mannesmann operates with five plants, three in Turkey, one in Italy and one in USA. The company has a total capacity of mn tpy, of which mn tpy is ERW pipes. Borusan Mannesmann; being one of the most reliable supplier of precision steel tubes in Europe, has expanded its product range into diverse end user applications. With its technical know-how and standards of high quality, the company offers a wide range of precision tubes for industries varying from furniture to automotive. Borusan Mannesmann s Halkal -Turkey and Vobarno-Italy plants are totally precision focused facilities that are dedicated to serve mainly European 23% Borusan MannesmannInvestment CompanyFree FloatOthers73%45 Global PresenceUSA / TexasHouston PlantSectors served : Energy SectorCapacity : 300 ktonWorkforce : 300 Area : m2 ItalyVobarno PlantSectors served : Automotive, Hydraulics, Mining, Mechanical applicationsCapacity : 30 ktonWorkforce : 90 Area : m2 Gemlik HSAW Pipe PlantSectors Served : Energy, Construction, Water Transmission Capacity : 300 ktonWorkforce : 100 Area : m2 Halkal Plant Sectors Served : Automotive, Furniture, Hydraulics, Mining, Heat-exchanging applicationsCapacity : 100 ktonWorkforce : 300 Area : m2 TurkeyGemlik ERW Pipe PlantSectors served : Energy, Construction, Water Transmission Capacity : 650 ktonWorkforce : 550 Area : m267 Your Total Solution Provider.

4 Borusan MannesmannExceeding Limits with Continuous R&DR&D is a joint activity embracing almost all departments within the company for advanced product quality. In Borusan Mannesmann, R&D means developing new products as well as launching new technologies concerning precision tube making. This twofold meaning leads the staff to a broad understanding of development activities that involve both the search for advanced products and the search for the improvement of production and process control Mannesmann conducts joint projects together with raw material suppliers in developing special materials to meet the requirements of the production processes towards the production of tubes to specific customer requirements. Those projects involve many aspects of raw material in a broad scope from selection of chemical analysis to specifying rolling schedules. Parties collaborate in performing trial productions and trouble shooting activities to maintain excellence in product and process design and implementation to the best possible training is considered as the major part of the whole activity.

5 Training involves steel making and tube making technologies, implementation of defect analysis, process control techniques, quality improvement team works, reengineering of processes, automation in production, management information Borusan Mannesmann, we value and pursue continuous improvement. As a company that embraces Lean 6 Sigma methodology; launching breakthrough technologies, improving production and process control steps,is a part of our daily life. VOC- Most Valuable Driving ForceBorusan Mannesmann has been capturing the requirements and feedbacks of our customers to provide the best product and service quality. We have been applying VOC- Voice of Customer process since 2003. Guiding our customers and delivering synergetic solutions in the most cost effective way is a consistent discipline in Borusan Mannesmann. We aim to compose special recipes for special market needs.

6 This approach leads us to go beyond ourselves and present valuable services for our customers. Well Established Sales OrganizationThere is no limit of the human potential. Success brings the desire to achieve more. Having a principle of being one step ahead , our talented workforce is dedicated to achieve a high level of customer service. Our sales organization consists of the experts of their fields, both in planning, sales and trade operations. And also our professional local representatives in your country are among the best of highly qualified distributers . We provide the best solutions; in your country, in your language with best Group companies all share a common set of guiding principles, which help this vast enterprise to operate in complete harmony. These principles are commitments to productivity, innovation and environmental its modern management approach, supported by TS 16949 Automotive Quality Management System Certificate and Lean Six Sigma methodology, Borusan Mannesmann provides products to meet customers high quality expectations with high efficiency and Just-in-time Lean Six Sigma is a highly disciplined business management methodology that seeks to remove the causes of defects in production and business processes, and to continuously improve productivity and customer satisfaction as well as a guide to , with the VOC system, we capture the requirements and feedback from our customers to provide the best product and service raw material to finished product, Borusan Mannesmann determines the impacts on environment and in order to reduce impacts, controls each step of the process.

7 Our Environmental Management System Certificate (ISO 14001) proves our commitment to environment. In addition all products of Borusan Mannesmann are produced in accordance with REACH high performance can only be delivered through healthy people. In compliance with Occupational Health and Safety Management Systems Certificate (OHSAS 18001) Borusan Mannesmann endeavors to protect health and safety of its work force and service providers. With its ongoing efforts to improve customer satisfaction, Borusan Mannesmann is awarded with ISO 10002, Complaints Handling Management Systems Certificate; which is a first in global steel pipe ManagementQuality Management Certificates ISO / TS 16949 ISO 9001 ISO 14001 ISO 10002 OHSAS 18001 Quality System Certificates1011 Tests & Inspections Visual Examination Dimensional Inspection Metallographic Inspection Tensile Test Drift Expanding / Flaring Test Flattening Test Hardness Testing (HV, HRB, HRC) Ultrasonic Testing Flanging Test Chemical Analysis Eddy Current Testing Surface Roughness Measurement Welded Cold Sized Tubes : EN 10305-3 Welded Cold Drawn Tubes : EN 10305-2 Welded Cold Sized Square and Rectangular Tubes : EN 10305-5 Note: Other standards such as ASTM A513, JIS G 3445 etc.

8 Upon requestProduction StandardsStructural Steels : E235, E275, E355DQ Steels : DC01, DC03, DC04 HSLA Steels : S315MC, S355MC, S420MC, S460MC, S500MC, S550MC, S600MC, S700 MCDual Phase Steels : DP500, DP600, DP800 Heat Treatable Steels : 20 MnB5, 22 MnB5, 26 MnB5, 30 MnB5, 34 MnB5 Coated (Galvenized, aluminized) Steels : DX51, DX52, DX53, S220, S350 Note: Other grades upon requestSteel Grades Inspection Documents 1213 Standards & CertificatesMTC (Mill Test Certificates) acc. to EN 10204 ; Mannesmann is a highly recognizedmanufacturer for its product and service quality inautomotive TubesSteering Column TubesHead Rest TubesExhaust TubesShock Absorber TubesDoor Impact BeamsRear Seat Back Frame TubesFront Seat Frame TubesTie Rod TubesCardan Shaft TubesCross Car Beams1415 Our plants, one in Vobarno-Italy and one in Halkal -Turkey are specialized in production of value added precision tubes that are used in crucial parts of vehicles. Working together; our sales, quality and design teams manage all kinds of technical, schematic inquires and response our customers with custom made a reliable supplier of automotive sector for years Borusan Mannesmann s products are commonly used in; shock absorbers, cardan shafts, exhausts, gas springs, car&bus seat frames, head rests, door impact beams, cross car beams, steering columns and tie Industries, Requires Special SuppliersBorusan Mannesmann s wide production range in precision business, enables company to serve in various kinds of industries ranging from hydraulic cylinder and design elements to furniture and home applionces.

9 We re proud of being a prefered supplier of these industries for years with our delicate approach in meeting the most stringent customer ApplicationsWelded Cold Sized Tubes for Precision Applications0,70,80,91,001,101,201,301,4 01,501,601,701,801,902,002,202,402,502,6 02,803,003,303,50S2S3S1(Pickled)(Cold Rolled)(Black)55,56788,299,39,5101111,11 212,612,71313,5141516171819202122232424, 52525,42626,92828,6303233,73435363840414 24444,5454848,65051545555,656,456,857606 3,5656770768393 Welded Cold Sized Tubes (EN 10305-3)Please contact our sales department for intermediate Conditions:+ CR1 : Welded and cold sized, suitable for final annealing+ CR2 : Welded and cold sized, not intended for heat treatment+ N : Normalized+ A : AnnealedCold Drawn Welded Steel Tubes (EN 10305-2)Please contact our sales department for intermediate Conditions:+ C : Cold finished/hard+ LC : Cold finished/soft+ N : Normalized+ SR : Cold finished and stress relieved+ A : AnnealedSteel Grades mainly used : E 195, E 235, E 275, E 355 Welded Cold Drawn Tubes for Precision Applications1819 Production RangesODmmDelivery Conditions: , : Mandrel : Special Smooth Inside DiameterStandard Norms Supplied: ASTM A 513 Steel Grades Mainly Used: 1008-1040 Please contact our sales department for any contact our sales department for intermediate sizes and other shapes such as oval, flat oval Conditions:+ CR1 : Welded and cold sized, suitable for final annealing+ CR2 : Welded and cold sized, not intended for heat treatment+ N : Normalized+ A.

10 AnnealedASTM A 513 Mechanical Tubing (Type V-VI)2021 Welded Cold Sized Square and Rectangular Tubes for Precision ApplicationsWelded Cold Sized Square and Rectangular Tubes (EN 10305-5)81010101010101010101012,71515152 1151515151617171818192020202020202020202 0232525,425,4252525252525252730303030303 0303030323233353535353538404040404044,54 550505050,860xxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxxx xxxxxxxxxx201015182025303335405012,71520 2521303540501621351830192025303540455055 8060302525,450,8303540455055602730354045 5060708090326060354045507538405060708044 ,54550608050,860b x h (mm)0,80,91,001,201,502,002,503,003,504, 00 Side LengthS2S3S1(Pickled)(Cold Rolled)(Black)